Two-Way Ball Valves Multi-Way Ball Valves Catalogue 6 STAUFF Valves Flow Control and Check Valves Gauge Isolator Valves
Please note: Unless otherwise stated, all data and figures in this product catalogue are approximate values and are only valid as references, which are not binding (also in respect to any third parties’ rights of protection) and thus do not release the customer / user from checking and testing the suitability of the products for the foreseen purposes. Therefore, data and figures can only be used in a limited sense for construction purposes. The application of the products is beyond the control possibilities of the manufacturer and, therefore, is exclusively subject to the responsibility of the customer / user. In the event that a liability is nevertheless considered, any compensation will be limited to the value of the goods supplied by the manufacturer and used by the customer / user. As a matter of course, the manufacturer guarantees the perfect quality of all products in accordance with the General Terms and Conditions of Business and Sale. Subject to modifications due to the ongoing development and improvement of the products. With the publication of this product catalogue, previous editions are no longer valid. Germany Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl www.stauff.com STAUFF products and services are globally available through wholly-owned subsidiaries and a tight network of authorised distributors and representatives in all major industrial regions of the world. You can find detailed contact information on the last two pages of this product catalogue or at www.stauff.com/contact.
3 www.stauff.com/6/en/#3 A B C D E F G Two-Way Ball Valves Multi-Way Ball Valves Flow Control Valves Gauge Isolator Valves Special Application Valves Introduction 4 - 11 12 - 49 50 - 89 90 - 101 102 - 105 106 - 111 Spare Parts / Accessories / Options Technical Appendix Appendix (Product-Specific Abbreviations / Global Contact Directory) 112 - 121 122 - 133 134 - 139 Catalogue 6 § Edition 06/2024 Introduction
4 www.stauff.com/6/en/#4 Catalogue 6 § Edition 06/2024 Introduction Catalogue 1 STAUFF Clamps Catalogue 2 STAUFF Connect Catalogue 3 STAUFF Flanges Catalogue 4 STAUFF Hose Connectors Catalogue 5 STAUFF Quick Release Couplings Catalogue 6 STAUFF Valves § Block Clamps § Special Clamps § Light Series Clamps § Saddle Clamps § U-Bolt Clamps § Metal Clamps § Construction Series § Tube Connectors § Assembly Tools and Devices § SAE Flanges § Gear Pump Flanges § Hose Connectors § High-Pressure Hose Connectors § Push-to-Connect Couplings § Multi Couplings § Screw-to-Connect Couplings § Two-Way Ball Valves § Multi-Way Ball Valves § Flow Control and Check Valves § Gauge Isolator Valves
5 www.stauff.com/6/en/#5 Catalogue 6 § Edition 06/2024 Introduction Catalogue 7 STAUFF Test Catalogue 8 STAUFF Diagtronics Catalogue 9 STAUFF Filtration Technology Catalogue 10 STAUFF Hydraulic Accessories § Test Couplings § Test Adaptors § Test Hoses and Connectors § Pressure Gauges § Hydraulic Testers § Oil Analysis Equipment § Replacement Filter Elements § Pressure Filters § Return-Line Filters § In-Line Filters § Spin-On Filters § Offline and Bypass Filters § Filtration Systems § Fluid Level and Temperature Indicators § Tank Filler Breathers § Giant and Desiccant Air Breathers § Suction Strainers § Diffusors
6 www.stauff.com/6/en/#6 Catalogue 6 § Edition 06/2024 Introduction STAUFF LINEComponents With the seven dedicatedSTAUFF Line product groups § STAUFF Clamps § STAUFF Connect § STAUFF Flanges § STAUFF Hose Connectors § STAUFF Quick Release Couplings § STAUFF Valves § STAUFF Test from own, in-house development and manufacturing, the companies of the STAUFF Group provide a comprehensive range of components for fastening and connecting pipes, tubes and hoses for mobile and industrial hydraulic applications and many other industries. The portfolio is completed by components for shutting-off, regulating, throttling and measuring fluid media. In order to perfectly match each other, STAUFF Line products are designed and offered on a high, uniform level of quality. A large proportion of the range made from steel comes as standard with the premium STAUFF Zinc/Nickel surface coating, which is also optionally available for many of the other components. This coating offers the most reliable surface protection far beyond the previous market standards – even after transport, handling and assembly of the components – and meets all current legal requirements. If desired, Original Equipment Manufacturers can be supported with value-added services, from technical consultation to pre-assembly, assembly and kitting as well as logistics services : § Support with the selection of suitable standard components and ordering options; provision of customised solutions according to customer’s specifications or based on our in-house development – from prototyping to large scale production § Analysis and optimizationof existing and design and developments of new systems aimed at increasing the efficiency and performance of machines and equipment and creating value for customers by reducing the total cost § Pre-assembly, assembly and kittingof individual components to customer-specific system modules § Individually coordinatedprocurement solutions (e.g. web shop and electronic data interchange) and supply models (e.g. from warehousing of customised components to Kanban logistics and just-in-time delivery of pre-fabricated system modules to the assembly lines of the customers) aimed at optimising material flows For more than 50 years, the companies of STAUFF Group have been developing, manufacturing and distributing pipework equipment and hydraulic components for mechanical and plant engineering and for service and industrial maintenance. In addition to mobile and industrial hydraulic machinery, typical applications also include commercial and special purpose vehicles, rail transportation and energy technology. Likewise, STAUFF products are used in marine, oil and gas applications and in the process, food and chemical industries. The overall range currently includes about 50000 standard products as well as numerous special and system solutions according to customer’s specifications or based on our in-house development. All STAUFF products undergo relevant testing in accordance with international regulations and are governed by the high standards of the in-house quality management system. Furthermore, many items have received certifications and approvals from various international institutes, organisations and authorities who have independently confirmed the quality and performance of the products. Wholly-owned manufacturing, sales and service facilities in 18 countries and a tight global network of authorised distribution partners ensure high presence and service paired with a maximum of availability. Quality Management – ISO 9001:2015 Environmental Management – ISO 14001:2015 Safety Management – ISO 45001:2018 Energy Management – ISO 50001:2018
7 www.stauff.com/6/en/#7 Catalogue 6 § Edition 06/2024 Introduction Aligned with the needs of the market, the product groups § STAUFF Test § STAUFF Diagtronics § STAUFF Filtration Technology § STAUFF Hydraulic Accessories include a comprehensive range of analogue and digital measuring equipment and devices, filtration systems and replacement filter elements as well as accessories for the construction of tanks, reservoirs, power packs and gear boxes in mobile and industrial hydraulics. The offer is completed by relevant value-added services: § Support with the selection of suitable components and ordering options; provision of customised solutions according to customer’s specifications or based on our in-house development – from prototyping to large scale production § Analysis of existing hydraulic circuits aimed at filtration systems, tank components and monitoring devices that perfectly match to the specific requirements, and developing integrated concepts to increase the efficiency and performance of machines and equipment § Individually coordinatedprocurement solutions and supply models
8 www.stauff.com/6/en/#8 Catalogue 6 § Edition 06/2024 Introduction STAUFF Valves With the STAUFF Valves product range, the companies of STAUFF Group provide access to a comprehensive range of manually operated valves for shutting off, regulating, throttling and fluid media in mobile and industrial hydraulics. The portfolio includes two-way, three-way and four-way ball valves of various designs and sizes made of steel or stainless steel for medium and high pressure applications. The product range in completed by flow control valves (such as throttle valves and check valves) for in-line assembly, manifold mounting and cartridge assembly, as well as single-station and multi-station gauge isolator valves. For special applications, STAUFF is able to provide technically modified products that will, for example, cover extreme pressure ranges up to 800 bar /12000 PSI and temperatures up to +500°C / +930°F. For these and other customised solutions according to customer’s specifications or based on our in-house development, STAUFF guarantees prompt service.
9 www.stauff.com/6/en/#9 Catalogue 6 § Edition 06/2024 Introduction a Ball valve body made of European quality steel with the option of full material identification and retraceability b Ball with a full bore with no cross-section restriction in the ball valve c Hard chrome-plated balls to reduce friction and seat wear d Ball seats made of Delrin® (POM) to assure low operating torques e No exposed threads in the flow passage f High-quality design with a large thrust washer (strength of 1mm) and back-up ring to protect the o-ring against extrusion Gradual changeover of the standard surface coating of selected series from "Carbon Steel, zinc/iron-plated" to "Carbon Steel, zinc/nickel-plated" a b c d e f Design Features of STAUFF Valves
10 www.stauff.com/6/en/#10 Catalogue 6 § Edition 06/2024 Introduction The STAUFF online catalogue centre at www.stauff.com/catalougues provides fast and direct access to digital versions of this as well as other STAUFF product catalogues in all available languages. www.stauff.com/catalogues Online Page-Flip Catalogues § Easy navigation through index or the powerful full text search functionality § Contents can be shared and forwarded by e-mail, printed or downloaded and saved in PDF file format § Also suitable for mobile devices Download Catalogues § Download entire product catalogues and save them in PDF file format The fastest way to the online page-flip catalogue: The links that can be found at the bottom edge of all pages of this product catalogue will lead you directly to the corresponding page in the online page-flip catalogue. In doing so, contents can be searched, shared and forwarded by e-mail, printed or downloaded and saved in PDF file format. Scan the QR code next to the direct link with the camera of your mobile device* and also use the functions in this way. * may require a suitable app 10 www.stauff.com/6/en/#10 Catalogue 6 § Edition 06/2024
11 www.stauff.com/6/en/#11 Catalogue 6 § Edition 06/2024 Introduction With the STAUFF Digital Platform available at www.stauff.com, commercial customers and users of STAUFF products can not only inform themselves in all detail about the 50000 components typically available from stock, but also directly purchase these online without complex registration. General information about the companies of STAUFF Group, latest business and product news as well as complete global contact details also be available. Immediate access to and free download of 3D models and 2D drawings for a growing number of STAUFF products www.stauff.com www.stauff.com/cad www.filterinterchange.com Online database for the quick and easy identification and interchange of almost all common brands and types of replacement filter elements Main Functionalities of the STAUFF Digital Platform: Around the clock Check stock availability and pricing for STAUFF products in real time Cross references Search by article designations of other manufacturers / suppliers Live chat Get directly in touch with the STAUFF customer service and sales team CAD database Download 3D models and 2D drawings for STAUFF products Advantages as a Registered User of the STAUFF Digital Platform: Purchase STAUFF products Taking customer-specific pricing and delivery conditions into account Ordering w/o searching Quick ordering by entering article number, quantity and requested delivery date File upload Direct upload of orders with multiple positions in CSV or Excel file format Notepad function Create project lists to save interesting products for later Follow STAUFF and keep yourself updated: Linkedin www.linkedin.com/company/stauff Youtube www.youtube.com/stauffgroup STAUFF Newsletters Automatic e-mail notifications about latest news from STAUFF www.stauff.com/newsletter
High-Pressure Block Body Ball Valve BBV-2 BBV-2-G Female BSP Thread 15 15 16 16 BBV-2-N Female NPT Thread BBV-2-U Female UN/UNF Thread BBV-2-ORFS O-Ring Face Seal Connection 14 - 17 17 BBV-2-L/S 24° Cone Connection High-Pressure Forged Body Ball Valve FBV-2 FBV-2-G Female BSP Thread 19 19 20 20 FBV-2-N Female NPT Thread FBV-2-U Female UN/UNF Thread FBV-2-ORFS O-Ring Face Seal Connection 18-21 21 FBV-2-L/S 24° Cone Connection High-Pressure 800 bar / 12000 PSI Block Body Ball Valve HBV-2 HBV-2-N Female BSP Thread 23 23 HBV-2-S 24° Cone Connection 22-23 High-Pressure Block Body Ball Valve BBV-2-F SAE Split Flange BBV-2-F3 Connection 3000 PSI Series (ISO 6162-1) 25 25 SAE Split Flange BBV-2-F6 Connection 6000 PSI Series (ISO 6162-2) 24-25
A www.stauff.com/6/en/#13 13 Catalogue 6 § Edition 06/2024 Two-Way Ball Valves High-Pressure Block Body Ball Valve BBV-2-F/C SAE Split / Mating Flange BBV-2-F/C3 Connection 3000 PSI Series (ISO 6162-1) 29 29 SAE Split / Mating Flange BBV-2-F/C6 Connection 6000 PSI Series (ISO 6162-2) 28-29 High-Pressure Forged Body Ball Valve FBV-2-F SAE Split Flange FBV-2-F3 Connection 3000 PSI Series (ISO 6162-1) 27 27 SAE Split Flange FBV-2-F6 Connection 6000 PSI Series (ISO 6162-2) 26-27 High-Pressure Forged Body Ball Valve FBV-2-F/C SAE Split / Mating Flange FBV-2-F/C3 Connection 3000 PSI Series (ISO 6162-1) 31 31 SAE Split / Mating Flange FBV-2-F/C6 Connection 6000 PSI Series (ISO 6162-2) 30-31 High-Pressure Forged Body Ball Valve FBV-2-C SAE Flange FBV-2-C3 Connection 3000 PSI Series (ISO 6162-1) 35 35 SAE Flange FBV-2-C6 Connection 6000 PSI Series (ISO 6162-2) 34-35 High-Pressure Block Body Ball Valve BBV-2-C SAE Flange BBV-2-C3 Connection 3000 PSI Series (ISO 6162-1) 33 33 SAE Flange BBV-2-C6 Connection 6000 PSI Series (ISO 6162-2) 32-33 High-Pressure Round Body Ball Valve BV-2-C SAE Flange Connection BV-2-C3/6 3000/6000 PSI Series (ISO 6162-1/2) - Dual Pattern 37 36-37 High-Pressure Round Body Ball Valve BV-2-C SAE Flange Connection BV-2-C3 3000 PSI Series (ISO 6162-1) - Single Pattern 39 39 SAE Flange Connection BV-2-C6 6000 PSI Series (ISO 6162-2) - Single Pattern 38-39 High-Pressure Round Body Ball Valve BV-2-ISO ISO Flange Connection BV-2-ISO2 250 bar / 3600 PSI Series (ISO 6164) 41 41 ISO Flange Connection BV-2-ISO4 400 bar / 5800 PSI Series (ISO 6164) 40-41 41 ISO Flange Connection BV-2-ISO3 350 bar / 5000 PSI Series (not part of ISO 6164) High-Pressure Round Body Ball Valve BV-2-CET CETOP Flange Connection BV-2-CET2 250 bar / 3600 PSI Series (CETOP RP 63 H) 43 43 CETOP Flange Connection BV-2-CET4 400 bar / 5800 PSI Series (CETOP RP 63 H) 42-43 High-Pressure Block Body Ball Valve KHZ-2-C SAE Flange Connection KHZ-2-C3 3000 PSI Series (ISO 6162-1) 45 46 SAE Flange Connection KHZ-2-C6 6000 PSI Series (ISO 6162-2) 44-46 High-Pressure Block Body Ball Valve for Manifold Mounting MBBV-2 48-49
A 14 www.stauff.com/6/en/#14 High-Pressure Block Body Ball Valve § Type BBV-2 List of Components No. Qty. Description 1 1 Housing 2 1 Ball 3* 2 Seat 4* 2 Connector O-Ring 5 2 Connector 6 1 Stop Pin 7 1 Stem 8* 1 Thrust Ring 9* 1 Stem O-Ring 10 1 Cam Plate 11 1 Snap Ring 12 1 Lever 13 1 Stem Screw 14 1 Flow Indicator BBV - 2 - G 02 - 0 0 0 1 - M - - Order Codes aType High-Pressure Block Body Ball Valve BBV bNumber of Ports Two Ports (Two-Way Ball Valve) 2 cConnection Style Female BSP Thread (DIN ISO 228) G Female NPT Thread (ANSI B1.20.1) N Female UN/UNF Thread (SAE J 514) U Male ORFS Connection (ISO 8434-3) ORFS 24° Cone Connection (Light / Heavy Series) — Please contact STAUFF for alternative connection styles. dConnection Size Please contact STAUFF for alternative connection sizes. eBody Material / Surface Finishing Carbon Steel, zinc/iron-plated 0 Carbon Steel, zinc/nickel-plated 8 Stainless Steel V4A (AISI 316Ti) 1 Note: Stainless steel version may vary in dimensions and design. Alternative materials / surface finishings are available upon request. Contact STAUFF for further information. fBall / Stem Material Ball: Carbon Steel, hard chrome-plated Stem: Carbon Steel 0 Ball / Stem: Stainless Steel V4A (AISI 316Ti) 1 Ball: Brass, hard chrome-plated Stem: Carbon Steel 2 Alternative materials / surface finishings are available upon request. Contact STAUFF for further information. gBall Seat Material Delrin® (POM) 0 Alternative materials are available upon request. Contact STAUFF for further information. hO-Ring Material NBR (Buna-N®) 0 FKM (Viton®) 1 EPDM 3 Alternative materials are available upon request. Contact STAUFF for further information. iManufacturing Code Manufacturing code for all connection style M Manufacturing code for high-pressure version of connection styles G, N and U (STAUFF Size 16) H jLever Options Supplied with standard lever (according to table) — Supplied without lever O Alternative levers can be ordered separately. Please see page 114 for further information. kAccessories / Options Supplied without accessories — Supplied with Locking Device LD1 LD1 Supplied with Locking Device LD2 LD2 Supplied with Locking Device LD3 LD3 Supplied with Locking Device LD4 LD4 Please seepage 115-119 for further information and options. STAUFF Size (according to dimension table) for connection styles G, N, U and ORFS: 02 04 06 08 10 12 16 20R 24R Tube Size (according to dimension table) for 24° Cone Connection (Heavy Series): 06S 08S 10S 12S 14S 16S 20S 25S 30S 38S Tube Size (according to dimension table) for 24° Cone Connection (Light Series): 06L 08L 10L 12L 15L 18L 22L 28L 35L 42L Standard Connections Styles / Sizes Female BSP thread (DIN ISO 228) >G 1-1/2 BSP Female NPT thread (ANSI B1.20.1) >1-1/2–11-1/2 NPT Female UN/UNF thread (SAE J 514) >1-7/8–12 UN (1-1/2" SAE) Male ORFS Connection (ISO 8434-3) >1-11/16–12 UN 24° Cone Connection (DIN 2353 / ISO 8434-1) >42L 24° Cone Connection (DIN 2353 / ISO 8434-1) >38S Pressure Range Pressure range: up to 500bar / 7250PSI (depending on size and material combination of the ball valve) Temperature Range Operating temperature range: -20°C ... +100°C / -4°F ... + 212°F Two-way high-pressure block body ball valves designed for use as on/off devices for hydraulic applications Characteristics Options / Accessories Alternative lever designs/materials (see page 114) Locking devices (see pages 115-117) Actuator packages (see page 118) Limit switches (see page 118) Additional assembling threads / holes (see page 119) Stainless Steel body Stainless Steel ball and stem Special ball seat and O-ring materials available for lower/higher temperatures and more aggressive media Seal kits (including items marked by * in the above list) Standard Construction Block body design for in-line assembly Supplied with off-set lever Standard Materials Body: Carbon Steel, zinc/iron-plated Ball: Carbon Steel, hard chrome-plated Stem: Carbon Steel Lever: Zinc (STAUFF Sizes 02 to 08) Aluminium (STAUFF Size 10) Carbon Steel (STAUFF Sizes 12 to 24R) Ball seat: Delrin® (POM) O-rings: FKM (Viton®) Catalogue 6 § Edition 06/2024 Two-Way Ball Valves
A www.stauff.com/6/en/#15 15 STAUFF Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 02 G 1/8 BSP 4 5 69 40 26 47 33 13,5 11 9 115 10 82 500 0,41 BBV-2-G02-8001-M .20 2.70 1.57 1.02 1.84 1.29 .53 .43 .35 4.50 .39 3.23 7250 .90 04 G 1/4 BSP 6 6 69 40 26 47 33 13,5 11 9 115 14 82 500 0,40 BBV-2-G04-8001-M .23 2.70 1.57 1.02 1.84 1.29 .53 .43 .35 4.50 .55 3.23 7250 .88 06 G 3/8 BSP 10 10 72 43 32 52 38 17,5 11 9 115 14 87 500 0,54 BBV-2-G06-8001-M .39 2.82 1.68 1.25 2.04 1.49 .69 .43 .35 4.50 .55 3.43 7250 1.19 08 G 1/2 BSP 13 13 83 48 35 54 40 19 11 9 115 16,3 89 500 0,65 BBV-2-G08-8001-M .51 3.25 1.88 1.37 2.11 1.57 .74 .43 .35 4.50 .64 3.50 7250 1.43 10 G 5/8 BSP 16 15 83 48 38 63 46 19 13 12 160 16 106 420 0,70 BBV-2-G10-8001-M .59 3.25 1.88 1.49 2.47 1.80 .74 .51 .47 6.26 .63 4.17 6000 1.54 12 G 3/4 BSP 20 20 95 62 49 75 57 24,5 14 14 170 18 126 420 1,50 BBV-2-G12-8001-M .78 3.72 2.43 1.92 2.94 2.23 .96 .55 .55 6.69 .70 4.96 6000 3.31 16 G 1 BSP 25 25 113 66 58 83 65 29,5 14 14 170 20 134 350 2,20 BBV-2-G16-8001-M .98 4.42 2.58 2.27 3.25 2.55 1.16 .55 .55 6.69 .78 5.28 5076 4.85 16 G 1 BSP 25 25 113 74 70 88 70 34,5 14 14 170 20 139 500 3,10 BBV-2-G16-8001-H .98 4.42 2.91 2.76 3.46 2.76 1.36 .55 .55 6.69 .78 5.47 7250 6.83 20R G 1-1/4 BSP 25/32 25 120 66 58 83 65 29,5 14 14 170 22 134 315 2,30 BBV-2-G20R-8001-M .98 4.70 2.58 2.27 3.25 2.55 1.16 .55 .55 6.69 .86 5.28 4500 5.07 24R G 1-1/2 BSP 25/40 25 130 66 58 83 65 29,5 14 14 170 24 134 250 2,60 BBV-2-G24R-8001-M .98 5.09 2.58 2.27 3.25 2.55 1.16 .55 .55 6.69 .94 5.28 3600 5.73 High-Pressure Block Body Ball Valve § Type BBV-2 Female BSP Thread (DIN ISO 228) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Zinc (STAUFF Sizes 02 to 08) Aluminium (STAUFF Size 10) Carbon Steel (STAUFF Sizes 12 to 24R) Ball seat: Delrin® (POM) O-rings: FKM (Viton®) Female BSP Thread (DIN ISO 228) STAUFF Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 02 1/8–27 NPT 4 5 69 40 26 47 33 13,5 11 9 115 10,5 82 500 0,30 BBV-2-N02-8001-M .20 2.70 1.57 1.02 1.84 1.29 .53 .43 .35 4.50 .41 3.23 7250 .66 04 1/4–18 NPT 6 6 69 40 26 47 33 13,5 11 9 115 13,7 82 500 0,40 BBV-2-N04-8001-M .23 2.70 1.57 1.02 1.84 1.29 .53 .43 .35 4.50 .54 3.23 7250 .88 06 3/8–18 NPT 10 10 72 43 32 52 38 17,5 11 9 115 13,5 87 500 0,50 BBV-2-N06-8001-M .39 2.82 1.68 1.25 2.04 1.49 .69 .43 .35 4.50 .53 3.43 7250 1.10 08 1/2–14 NPT 13 13 83 48 35 54 40 19 11 9 115 17 89 500 0,75 BBV-2-N08-8001-M .51 3.25 1.88 1.37 2.11 1.57 .74 .43 .35 4.50 .67 3.50 7250 1.65 12 3/4–14 NPT 20 20 95 62 49 75 57 24,5 14 14 170 18,3 126 420 1,63 BBV-2-N12-8001-M .78 3.72 2.43 1.92 2.94 2.23 .96 .55 .55 6.69 .72 4.96 6000 3.57 16 1–11-1/2 NPT 25 25 113 66 58 83 65 29,5 14 14 170 21,6 134 350 2,30 BBV-2-N16-8001-M .98 4.42 2.58 2.27 3.25 2.55 1.16 .55 .55 6.69 .85 5.28 5076 5.06 16 1–11-1/2 NPT 25 25 113 74 70 88 70 34,5 14 14 170 20 139 500 3,16 BBV-2-N16-8001-H .98 4.42 2.91 2.76 3.46 2.76 1.36 .55 .55 6.69 .78 5.47 7250 6.97 20R 1-1/4–11-1/2 NPT 25/32 25 120 66 58 83 65 29,5 14 14 170 22,1 134 315 2,51 BBV-2-N20R-8001-M .98 4.70 2.58 2.27 3.25 2.55 1.16 .55 .55 6.69 .87 5.28 4500 5.52 24R 1-1/2–11-1/2 NPT 25/40 25 130 66 58 83 65 29,5 14 14 170 22,1 134 250 2,70 BBV-2-N24R-8001-M .98 5.09 2.58 2.27 3.25 2.55 1.16 .55 .55 6.69 .87 5.28 3600 5.94 High-Pressure Block Body Ball Valve § Type BBV-2 Female NPT Thread (ANSI B1.20.1) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Zinc (STAUFF Sizes 02 to 08) Carbon Steel (STAUFF Sizes 12 to 24R) Ball seat: Delrin® (POM) O-rings: FKM (Viton®) Female NPT Thread (ANSI B1.20.1) Please note the pressure ratings of the tube connections. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves zinc/nickel-plated zinc/nickel-plated Dimensions and design for stainless steel may vary. Please note the pressure ratings of the tube connections. Dimensions and design for stainless steel may vary.
A 16 www.stauff.com/6/en/#16 STAUFF Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 04 7/16–20 UNF (1/4" SAE) 6 6 69 40 26 47 33 13,5 11 9 115 14 82 500 0,40 BBV-2-U04-8001-M .23 2.70 1.57 1.02 1.84 1.29 .53 .43 .35 4.50 .55 3.23 7250 .88 06 9/16–18 UNF (3/8" SAE) 10 10 72 43 32 52 38 17,5 11 9 115 14 87 500 0,50 BBV-2-U06-8001-M .39 2.82 1.68 1.25 2.04 1.49 .69 .43 .35 4.50 .55 3.43 7250 1.10 08 3/4–16 UNF (1/2" SAE) 13 13 83 48 35 54 40 19 11 9 115 16,3 89 500 0,70 BBV-2-U08-8001-M .51 3.25 1.88 1.37 2.11 1.57 .74 .43 .35 4.50 .64 3.50 7250 1.54 12 1-1/16–12 UN (3/4" SAE) 20 20 95 62 49 75 57 24,5 14 14 170 18 126 420 1,50 BBV-2-U12-8001-M .78 3.72 2.43 1.92 2.94 2.23 .96 .55 .55 6.69 .70 4.96 6000 3.31 16 1-5/16–12 UN (1" SAE) 25 25 113 66 58 83 65 29,5 14 14 170 20 134 350 2,20 BBV-2-U16-8001-M .98 4.42 2.58 2.27 3.25 2.55 1.16 .55 .55 6.69 .78 5.28 5076 4.85 16 1-5/16–12 UN (1" SAE) 25 25 121 74 70 88 70 34,5 14 14 170 20 139 500 2,20 BBV-2-U16-8001-H .98 4.76 2.91 2.76 3.46 2.76 1.36 .55 .55 6.69 .78 5.47 7250 4.85 20R 1-5/8–12 UN (1-1/4" SAE) 25/32 25 120 66 58 83 65 29,5 14 14 170 20 134 315 2,50 BBV-2-U20R-8001-M .98 4.70 2.60 2.28 3.27 2.56 1.16 .55 .55 6.69 .78 5.28 4500 5.50 24R 1-7/8–12 UN (1-1/2" SAE) 25/40 25 130 66 58 83 65 29,5 14 14 170 20 134 315 2,61 BBV-2-U24R-8001-M .98 5.09 2.60 2.28 3.27 2.56 1.16 .55 .55 6.69 .78 5.28 4500 5.74 High-Pressure Block Body Ball Valve § Type BBV-2 Female UN/UNF Thread (SAE J 514) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Zinc (STAUFF Sizes 04 to 08) Carbon Steel (STAUFF Sizes 12 to 24R) Ball seat: Delrin® (POM) O-rings: FKM (Viton®) Female UN/UNF Thread (SAE J 514) STAUFF Thread Size Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d LW L I B H h m V SW K i H2 O-ring ( bar / PSI ) ( kg / lbs ) (Standard Option) 04 9/16–18 UNF 4,5 73 40 26 47 33 13,5 11 9 115 10 82 7,65 x 1,78 500 0,37 BBV-2-ORFS04-0001-M .18 2.87 1.57 1.02 1.84 1.29 .53 .43 .35 4.50 .39 3.23 7250 .81 06 11/16–16 UN 6,5 73 40 26 47 33 13,5 11 9 115 11 82 9,25 x 1,78 500 0,38 BBV-2-ORFS06-0001-M .26 2.87 1.57 1.02 1.84 1.29 .53 .43 .35 4.50 .43 3.23 7250 .83 08 13/16–16 UN 9,5 78 43 32 52 38 17,5 11 9 115 13 87 12,42 x 1,78 500 0,50 BBV-2-ORFS08-0001-M .37 3.07 1.68 1.25 2.04 1.49 .69 .43 .35 4.50 .51 3.43 7250 1.10 10 1–14 UNS 12,5 90 48 35 54 40 19 11 9 115 15,5 89 15,60 x 1,78 420 0,61 BBV-2-ORFS10-0001-M .49 3.54 1.88 1.37 2.11 1.57 .74 .43 .35 4.50 .61 3.50 6000 1.34 12 1-3/16–12 UN 15,5 98 48 35 63 40 19 13 12 160 17 106 18,77 x 1,78 420 0,80 BBV-2-ORFS12-0001-M .61 3.86 1.88 1.37 2.47 1.57 .74 .51 .47 6.26 .67 4.17 6000 1.76 16 1-7/16–12 UN 20,5 111 62 49 75 57 24,5 14 14 170 17,5 126 23,52 x 1,78 315 1,55 BBV-2-ORFS16-0001-M .81 4.37 2.43 1.92 2.94 2.23 .96 .55 .55 6.69 .69 4.96 4500 3.41 20 1-11/16–12 UN 26 120 66 58 83 65 29,5 14 14 170 17,5 134 29,87 x 1,78 315 2,10 BBV-2-ORFS20-0001-M 1.02 4.72 2.58 2.27 3.25 2.55 1.16 .55 .55 6.69 .69 5.28 4500 4.63 When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Zinc (STAUFF Sizes 04 to 08) Aluminium (STAUFF Size 10) Carbon Steel (STAUFF Sizes 12 and 16) Ball seat: Delrin® (POM) O-rings: FKM (Viton®) High-Pressure Block Body Ball Valve § Type BBV-2 O-Ring Face Seal Connection § Male Thread (ISO 8434-3) O-ring included in delivery. ORFS Connection (ISO 8434-3) Please note the pressure ratings of the tube connections. Please note the pressure ratings of the tube connections. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves zinc/nickel-plated Dimensions and design for stainless steel may vary. Dimensions and design for stainless steel may vary.
A www.stauff.com/6/en/#17 17 STAUFF Tube/Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN RA LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 02 06L / M12 x 1,5 4 6 5 67 40 26 47 33 13,5 11 9 115 10 82 500 0,36 BBV-2-06L-8001-M .24 .20 2.64 1.57 1.02 1.85 1.30 .53 .43 .35 4.53 .39 3.23 7250 .79 04 08L / M14 x 1,5 6 8 6 67 40 26 47 33 13,5 11 9 115 10 82 500 0,37 BBV-2-08L-8001-M .31 .24 2.64 1.57 1.02 1.85 1.30 .53 .43 .35 4.53 .39 3.23 7250 .81 05 10L / M16 x 1,5 8 10 8 74 40 26 47 33 13,5 11 9 115 11 82 500 0,38 BBV-2-10L-8001-M .39 .31 2.91 1.57 1.02 1.85 1.30 .53 .43 .35 4.53 .43 3.23 7250 .83 06 12L / M18 x 1,5 10 12 10 74 43 32 52 38 17,5 11 9 115 11 87 500 0,50 BBV-2-12L-8001-M .47 .39 2.91 1.69 1.26 2.05 1.50 .69 .43 .35 4.53 .43 3.43 7250 1.10 08 15L / M22 x 1,5 13 15 13 82 48 35 54 40 19 11 9 115 12 89 500 0,61 BBV-2-15L-8001-M .59 .51 3.23 1.89 1.38 2.13 1.57 .75 .43 .35 4.53 .47 3.50 7250 1.34 08 18L / M26 x 1,5 13 18 13 82 48 35 54 40 19 11 9 115 12 89 500 0,60 BBV-2-18LDN13-8001-M .71 .51 3.23 1.89 1.38 2.13 1.57 .75 .43 .35 4.53 .47 3.50 7250 1.32 12 22L / M30 x 2 20 22 20 101 62 49 75 57 24,5 14 14 170 14 126 420 1,49 BBV-2-22L-8001-M .87 .79 3.98 2.44 1.93 2.95 2.24 .96 .55 .55 6.69 .55 4.96 6000 3.33 16 28L / M36 x 2 25 28 25 108 66 58 83 65 29,5 14 14 170 14 134 315 2,00 BBV-2-28L-8001-M 1.10 .98 4.25 2.60 2.28 3.27 2.56 1.16 .55 .55 6.69 .55 5.28 4500 4.41 20R 35L / M45 x 2 25/32 35 25 112 66 58 83 65 29,5 14 14 170 16 134 315 2,12 BBV-2-35LDN25-8001-M 1.38 .98 4.41 2.60 2.28 3.27 2.56 1.16 .55 .55 6.69 .63 5.28 4500 4.66 24R 42L / M52 x 2 25/40 42 25 112 66 58 83 65 29,5 14 14 170 16 134 315 2,27 BBV-2-42LDN25-8001-M 1.65 .98 4.41 2.60 2.28 3.27 2.56 1.16 .55 .55 6.69 .63 5.28 4500 4.99 High-Pressure Block Body Ball Valve § Type BBV-2 24° Cone Connection § Light Series (DIN 2353 / ISO 8434-1) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Zinc (STAUFF Sizes 02 to 08) Carbon Steel (STAUFF Sizes 12 to 24R) Ball seat: Delrin® (POM) O-rings: FKM (Viton®) 24° Cone Connection (DIN 2353 / ISO 8434-1) High-Pressure Block Body Ball Valve § Type BBV-2 24° Cone Connection § (DIN 2353 / ISO 8434-1) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Zinc (STAUFF Sizes 02 to 08) Aluminium (STAUFF Size 10) Carbon Steel (STAUFF Sizes 12 to 24R) Ball seat: Delrin® (POM) O-rings: FKM (Viton®) 24° Cone Connection (DIN 2353 / ISO 8434-1) STAUFF Tube/Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN RA LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 02 08S / M16 x 1,5 4 8 5 73 40 26 47 33 13,5 11 9 115 10 82 500 0,38 BBV-2-08S-8001-M .31 .20 2.87 1,57 1.02 1.85 1.30 .53 .43 .35 4.53 .39 3.23 7250 .84 04 10S / M18 x 1,5 6 10 6 73 40 26 47 33 13,5 11 9 115 10 82 500 0,39 BBV-2-10S-8001-M .39 .24 2.87 1.57 1.02 1.85 1.30 .53 .43 .35 4.53 .39 3.23 7250 .86 05 12S / M20 x 1,5 8 12 8 76 40 26 47 33 13,5 11 9 115 11 82 500 0,39 BBV-2-12S-8001-M .47 .31 2.99 1.57 1.02 1.85 1.30 .53 .43 .35 4.53 .43 3.23 7250 .86 06 14S / M22 x 1,5 10 14 10 80 43 32 52 38 17,5 11 9 115 11 87 500 0,50 BBV-2-14S-8001-M .55 .39 3.15 1.69 1.26 2.05 1.50 .69 .43 .35 4.53 .43 3.43 7250 1.10 08 16S / M24 x 1,5 13 16 13 86 48 35 54 40 19 11 9 115 12 89 500 0,60 BBV-2-16S-8001-M .63 .51 3.39 1.89 1.38 2.13 1.57 .75 .43 .35 4.53 .47 3.50 7250 1.32 08 20S / M30 x 2 13 20 13 90 48 35 54 40 19 11 9 115 12 89 500 0,60 BBV-2-20SDN13-8001-M .79 .51 3,54 1.89 1.38 2.13 1.57 .75 .43 .35 4.53 .47 3.50 7250 1.32 10 20S / M30 x 2 16 20 15 90 48 38 54 46 19 13 12 160 16 106 420 0,80 BBV-2-20S-8001-M .79 .59 3,54 1.89 1,50 2.13 1.81 .75 .51 .47 6.26 .63 4.17 6000 1.76 12 25S / M36 x 2 20 25 20 109 62 49 75 57 24,5 14 14 170 18 126 420 1,55 BBV-2-25S-8001-M .98 .79 4.29 2.44 1.93 2.95 2.24 .96 .55 .55 6.69 .71 4.96 6000 3.41 16 30S / M42 x 2 25 30 25 120 66 58 75 65 29,5 14 14 170 20 134 315 2,10 BBV-2-30S-8001-M 1.18 .98 4.72 2.60 2.28 2.95 2.56 1.16 .55 .55 6.69 .79 5.28 4500 4.63 20R 38S / M52 x 2 25/32 38 25 124 66 58 83 65 29,5 14 14 170 22 134 315 2,30 BBV-2-38SDN25-8001-M 1.50 .98 4.88 2.60 2.28 3.27 2.56 1.16 .55 .55 6.69 .87 5.28 4500 5.07 Union nuts and cutting rings are not included in delivery. Union nuts and cutting rings are not included in delivery. Please note the pressure ratings of the tube connections. Please note the pressure ratings of the tube connections. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves zinc/nickel-plated zinc/nickel-plated Dimensions and design for stainless steel may vary. Dimensions and design for stainless steel may vary.
A 18 www.stauff.com/6/en/#18 High-Pressure Forged Body Ball Valve § Type FBV-2 14 16 15 13 12 11 10 9 8 7 6 5 4 3 1 2 3 4 5 6 List of Components No. Qty. Description 1 1 Body 2 1 Ball 3* 2 Seat 4* 2 Connector O-Ring 5* 2 Connector Back-Up Ring 6 2 Connector 7 1 Stop Pin 8 1 Stem 9* 1 Thrust Ring 10* 1 Stem O-Ring 11* 1 Stem Back-Up Ring 12 1 Cam Plate 13 1 Snap Ring 14 1 Handle 15 1 Washer 16 1 Stem Bolt Order Codes aType High-Pressure Forged Body Ball Valve FBV bNumber of Ports Two Ports (Two-Way Ball Valve) 2 cConnection Style Female BSP Thread (DIN ISO 228) G Female NPT Thread (ANSI B1.20.1) N Female UN/UNF Thread (SAE J 514) U Male ORFS Connection (ISO 8434-3) ORFS 24° Cone Connection (Light / Heavy Series) — Please contact STAUFF for alternative connection styles. dConnection Size Tube Size (according to dimension table) for 24° Cone Connection (Light Series): 35L Tube Size (according to dimension table) for 24° Cone Connection (Light Series): 42L Tube Size (according to dimension table) for 24° Cone Connection (Heavy Series): 38S Please contact STAUFF for alternative connection sizes. iManufacturing Code Manufacturing code for all connection styles M jLever Options Supplied with standard lever (according to table) — Supplied without lever O Alternative levers can be ordered separately. Please see page 114 for further information. kAccessories / Options Supplied without accessories — Supplied with Locking Device LD1 LD1 Supplied with Locking Device LD2 LD2 Supplied with Locking Device LD3 LD3 Supplied with Locking Device LD4 LD4 Supplied with Locking Device LD6 (US version) LD6 Please seepage 115-119 for further information and options. STAUFF Size (according to dimension table) for connection styles G, N, U and B: 20 24 32 Standard Connections Styles / Sizes Female BSP thread (DIN ISO 228) >G 2 BSP Female NPT thread (ANSI B1.20.1) >2–11-1/2 NPT Female UN/UNF thread (SAE J 514) >2-1/2–12 UN (2" SAE) Male ORFS Connection (ISO 8434-3) >2–12 UN 24° Cone Connection (DIN 2353 / ISO 8434-1) >42L 24° Cone Connection (DIN 2353 / ISO 8434-1) >38S Pressure Range Pressure range: up to 420bar / 6000PSI (depending on size and material combination of the ball valve) Temperature Range Operating temperature range: -20°C ... +100°C / -4°F ... + 212°F Two-way high-pressure forged body ball valves designed for use as on/off devices for hydraulic applications Characteristics Options / Accessories Alternative lever designs/materials (see page 114) Locking devices (see pages 115-117) Actuator packages (see page 118) Limit switches (see page 118) Additional assembling threads / holes (see page 119) Stainless Steel body Stainless Steel ball and stem Special ball seat and O-ring materials available for lower/higher temperatures and more aggressive media Seal kits (including items marked by * in the above list) Standard Construction Forged body design for in-line assembly Supplied with off-set lever Standard Materials Body: Carbon Steel, zinc/iron-plated Ball: Carbon Steel, hard chrome-plated Stem: Carbon Steel Lever: Carbon Steel Ball seat: Delrin® (POM) O-rings: FKM (Viton®) eBody Material / Surface Finishing Carbon Steel, zinc/iron-plated 0 Stainless Steel V4A (AISI 316Ti) 1 Note: Stainless steel version may vary in dimensions and design. Alternative materials / surface finishings are available upon request. Contact STAUFF for further information. fBall / Stem Material Ball: Carbon Steel, hard chrome-plated Stem: Carbon Steel 0 Ball / Stem: Stainless Steel V4A (AISI 316Ti) 1 Alternative materials / surface finishings are available upon request. Contact STAUFF for further information. gBall Seat Material Delrin® (POM) 0 Alternative materials are available upon request. Contact STAUFF for further information. hO-Ring Material NBR (Buna-N®) 0 FKM (Viton®) 1 Alternative materials are available upon request. Contact STAUFF for further information. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves FBV - 2 - G 20 - 0 0 0 1 - M - -
A www.stauff.com/6/en/#19 19 STAUFF Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 20 G 1-1/4 BSP 32 32 111 80 81 107 86 40,5 16,5 17 306 22 171 420 3,47 FBV-2-G20-0001-M 1.26 4.37 3.15 3.19 4.21 3.39 1.59 .65 .67 12.05 .87 6.73 6000 7.63 24 G 1-1/2 BSP 40 38 130 85 100 124 103 50 16,5 17 306 24 188 420 5,67 FBV-2-G24-0001-M 1.50 5.12 3.35 3.94 4.88 4.06 1.97 .65 .67 12.05 .94 7.40 6000 12.47 32 G 2 BSP 50 48 140 100 118 138 117 59 16,5 17 306 26 202 420 8,14 FBV-2-G32-0001-M 1.89 5.51 3.94 4.65 2.43 4.61 2.32 .65 .67 12.05 1.02 7.96 6000 17.91 High-Pressure Forged Body Ball Valve § Type FBV-2 Female BSP Thread (DIN ISO 228) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Carbon Steel Ball seat: Delrin® (POM) O-rings: FKM (Viton®) Female BSP Thread (DIN ISO 228) STAUFF Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Stand ard Option) 20 1-1/4–11-1/2 NPT 32 32 111 80 81 107 86 40,5 16,5 17 306 22 171 420 3,47 FBV-2-N20-0001-M 1.26 4.37 3.15 3.19 4.21 3.39 1.59 .65 .67 12.05 .87 6.73 6000 7.63 24 1-1/2–11-1/2 NPT 40 38 130 85 100 124 103 50 16,5 17 306 24 188 420 5,67 FBV-2-N24-0001-M 1.50 5.12 3.35 3.94 4.88 4.06 1.97 .65 .67 12.05 .94 7.40 6000 12.47 32 2–11-1/2 NPT 50 48 140 100 118 138 117 59 16,5 17 306 26 202 420 8,14 FBV-2-N32-0001-M 1.89 5.51 3.94 4.65 2.43 4.61 2.32 .65 .67 12.05 1.02 7.96 6000 17.91 High-Pressure Forged Body Ball Valve § Type FBV-2 Female NPT Thread (ANSI B1.20.1) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Carbon Steel Ball seat: Delrin® (POM) O-rings: FKM (Viton®) Female NPT Thread (ANSI B1.20.1) Please note the pressure ratings of the tube connections. Please note the pressure ratings of the tube connections. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves Dimensions and design for stainless steel may vary. Dimensions and design for stainless steel may vary.
A 20 www.stauff.com/6/en/#20 STAUFF Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 20 1-5/8–12 UN (1-1/4" SAE) 32 30 111 80 81 107 86 40,5 16,5 17 306 20 171 420 3,52 FBV-2-U20-0001-M 1.18 4.37 3.15 3.19 4.21 3.39 1.59 .65 .67 12.05 .79 6.73 6000 7.75 24 1-7/8–12 UN (1-1/2" SAE) 40 38 130 85 100 124 103 50 16,5 17 306 20 188 420 5,69 FBV-2-U24-0001-M 1.50 5.12 3.35 3.94 4.88 4.06 1.97 .65 .67 12.05 .79 7.40 6000 12.52 32 2-1/2–12 UN (2" SAE) 50 45 140 100 118 138 117 59 16,5 17 306 20 202 420 8,14 FBV-2-U32-0001-M 1.79 5.51 3.94 4.65 2.43 4.61 2.32 .65 .67 12.05 .79 7.96 6000 17.91 High-Pressure Forged Body Ball Valve § Type FBV-2 Female UN/UNF Thread (SAE J 514) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Carbon Steel Ball seat: Delrin® (POM) O-rings: FKM (Viton®) Female UN/UNF Thread (SAE J 514) STAUFF Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN LW L I B H h m V SW K i H2 O-ring ( bar / PSI ) ( kg / lbs ) (Standard Option) 20 2–12 UN 32 32 139 80 81 107 86 40,5 16,5 17 306 17,5 171 37,82 x 1,78 320 3,52 FBV-2-ORFS20-0001-M 1.26 5.47 3.15 3.19 4.21 3.39 1.59 .65 .67 12.05 .69 6.73 4600 7.75 High-Pressure Forged Body Ball Valve § Type FBV-2 O-Ring Face Seal Connection § Male Thread (ISO 8434-3) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Carbon Steel Ball seat: Delrin® (POM) O-rings: FKM (Viton®) ORFS Connection (ISO 8434-3) O-ring included in delivery. Please note the pressure ratings of the tube connections. Please note the pressure ratings of the tube connections. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves Dimensions and design for stainless steel may vary. Dimensions and design for stainless steel may vary.
A www.stauff.com/6/en/#21 21 STAUFF Tube/Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN RA LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 20 35L / M45 x 2 32 35 32 136 80 81 107 86 40,5 16,5 17 306 16 171 420 3,58 FBV-2-35L-0001-M 1.38 1.26 5.35 3.15 3.19 4.21 3.39 1.59 .65 .67 12.05 .63 6.73 6000 7.88 24 42L / M52 x 2 40 42 38 147 85 100 124 103 50 16,5 17 306 16 188 420 5,54 FBV-2-42L-0001-M 1.65 1.50 5.79 3.35 3.94 4.88 4.06 1.97 .65 .67 12.05 .63 7.40 6000 12.19 High-Pressure Forged Body Ball Valve § Type FBV-2 24° Cone Connection § Light Series (DIN 2353 / ISO 8434-1) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Carbon Steel Ball seat: Delrin® (POM) O-rings: FKM (Viton®) STAUFF Tube/Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN RA LW L I B H h m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 20 38S / M52 x 2 32 38 32 148 80 81 107 86 40,5 16,5 17 306 22 171 420 3,77 FBV-2-38S-0001-M 1.50 1.26 5.83 3.15 3.19 4.21 3.39 1.59 .65 .67 12.05 .87 6.73 6000 8,29 High-Pressure Forged Body Ball Valve § Type FBV-2 24° Cone Connection § Heavy Series (DIN 2353 / ISO 8434-1) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Carbon Steel Ball seat: Delrin® (POM) O-rings: FKM (Viton®) 24° Cone Connection (DIN 2353 / ISO 8434-1) 24° Cone Connection (DIN 2353 / ISO 8434-1) Union nuts and cutting rings are not included in delivery. Union nuts and cutting rings are not included in delivery. Please note the pressure ratings of the tube connections. Please note the pressure ratings of the tube connections. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves Dimensions and design for stainless steel may vary. Dimensions and design for stainless steel may vary.
A 22 www.stauff.com/6/en/#22 High-Pressure 800 bar / 12000 PSI Block Body Ball Valve § Type HBV-2 List of Components No. Qty. Description 1 1 Body 2 1 Ball 3* 2 Seat 4* 2 Connector O-Ring 5* 2 Pipe Back-up Ring 6 2 Connector 7 1 Stop Pin 8 1 Stem 9* 1 Thrust Ring 10* 1 Stem O-Ring 11* 1 Pipe Back-up 12 1 Cam Plate 13 1 Snap Ring 14 1 Handle 15 1 Flow Indicator 16 1 Stem Screw 6 4 10 5 1 3 2 3 5 4 8 14 13 12 11 9 15 16 7 HBV - 2 - N 16 - 0 0 B 1 - M - - Order Codes aType High-Pressure Block Body Ball Valve HBV bNumber of Ports Two Ports (Two-Way Ball Valve) 2 cConnection Style Female NPT Thread (ANSI B1.20.1) N 24° Cone Connection (Heavy Series) — Please contact STAUFF for alternative connection styles. dConnection Size Please contact STAUFF for alternative connection sizes. iManufacturing Code Manufacturing code for all connection styles M jLever Options Supplied with standard lever (according to table) — Supplied without lever O Alternative levers can be ordered separately. Please see page 114 for further information. kAccessories / Options Supplied without accessories — Supplied with Locking Device LD1 LD1 Supplied with Locking Device LD4 LD4 Please seepage 115-119 for further information and options. Standard Connections Styles / Sizes Female NPT thread (ANSI B1.20.1) >1–11-1/2 NPT 24° Cone Connection (DIN 2353 / ISO 8434-1); >30S Pressure Range Pressure range: up to 800bar / 12000PSI (depending on size and material combination of the ball valve) Temperature Range Operating temperature range: -20°C ... +100°C / -4°F ... + 212°F Two-way high-pressure block body ball valves designed for use as on/off devices for hydraulic applications (for pressures up to 800 bar / 12000 PSI) Characteristics Options / Accessories Alternative lever designs/materials (see page 114) Locking devices (see pages 115-117) Actuator packages (see page 118) Limit switches (see page 118) Additional assembling threads / holes (see page 119) Stainless Steel body Stainless Steel ball and stem Special ball seat and O-ring materials available for lower/higher temperatures and more aggressive media Seal kits (including items marked by * in the above list) Standard Construction Block body design for in-line assembly Supplied with off-set lever Standard Materials Body: Carbon Steel, zinc/iron-plated Ball: Carbon Steel, hard chrome-plated Stem: Carbon Steel Lever: Carbon Steel Ball seat: POM, encased O-rings: FKM (Viton®) STAUFF Size (according to dimension table) for connection style N: 04 06 08 12 16 Tube Size (according to dimension table) for 24° Cone Connection (Heavy Series): 08S 10S 12S 14S 16S 20S 25S 30S eBody Material / Surface Finishing Carbon Steel, zinc/iron-plated 0 Stainless Steel V4A (AISI 316Ti) 1 Note: Stainless steel version may vary in dimensions and design. Alternative materials / surface finishings are available upon request. Contact STAUFF for further information. fBall / Stem Material Ball: Carbon Steel, hard chrome-plated Stem: Carbon Steel 0 Ball / Stem: Stainless Steel V4A (AISI 316Ti) 1 Alternative materials / surface finishings are available upon request. Contact STAUFF for further information. gBall Seat Material POM, encased B Alternative materials are available upon request. Contact STAUFF for further information. hO-Ring Material NBR (Buna-N®) 0 FKM (Viton®) 1 Alternative materials are available upon request. Contact STAUFF for further information. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves
A www.stauff.com/6/en/#23 23 STAUFF Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN LW L I B H m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 04 1/4–18 NPT 6 6 130 76 50 64 25 11 9 115 13,7 101 800 1,92 HBV-2-N04-00B1-M .39 8.44 4.94 3.25 4.16 1.62 .71 .58 4.53 .89 3.98 12000 4.22 06 3/8–18 NPT 10 13 130 76 50 64 25 11 9 115 13,5 101 800 1,85 HBV-2-N06-00B1-M .84 8.44 4.94 3.25 4.16 1.62 .71 .58 4.53 .88 3.98 12000 4.07 08 1/2–14 NPT 13 13 130 76 50 64 25 11 9 115 17 101 800 1,79 HBV-2-N08-00B1-M .84 8.44 4.94 3.25 4.16 1.62 .71 .58 4.53 1.10 3.98 12000 3.93 12 3/4–14 NPT 20 20 161 111 90 108 45 14 14 171 18,3 159 800 7,83 HBV-2-N12-00B1-M 1.30 10.45 7.21 5.84 7.01 2.92 .91 .91 6.73 1.19 6.26 12000 17.23 16 1–11 NPT 25 25 164 111 90 108 45 14 14 171 21,6 159 800 7,68 HBV-2-N16-00B1-M 1.62 10.65 7.21 5.84 7.01 2.92 .91 .91 6.73 1.40 6.26 12000 16.90 High-Pressure 800 bar / 12000 PSI Block Body Ball Valve § Type HBV-2 Female NPT Thread (ANSI B1.20.1) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Carbon Steel Ball seat: POM, encased O-rings: FKM (Viton®) High-Pressure 800 bar / 12000 PSI Block Body Ball Valve § Type HBV-2 24° Cone Connection § Heavy Series (DIN 2353 / ISO 8434-1) When ordering the standard option as indicated in the table below, the following materials will be supplied: Body, ball and stem: Carbon Steel Lever: Zinc Ball seat: POM, encased O-rings: FKM (Viton®) 24° Cone Connection (DIN 2353 / ISO 8434-1) Female NPT Thread (ANSI B1.20.1) STAUFF Tube/Thread Size Nominal Dimensions ( mm / in ) Nom.Pressure Weight Order Codes Size d Size DN RA LW L I B H m V SW K i H2 ( bar / PSI ) ( kg / lbs ) (Standard Option) 02 08S / M16 x 1,5 4 8 5 110 76 50 64 25 11 9 115 12 101 800 1,60 HBV-2-08S-00B1-M .31 .20 4.33 2.99 1.97 2.52 .98 .43 .35 4.53 .47 3.98 12000 3.52 04 10S / M18 x 1,5 6 10 6 114 76 50 64 25 11 9 115 12 101 800 1,60 HBV-2-10S-00B1-M .39 .24 4.49 2.99 1.97 2.52 .98 .43 .35 4.53 .47 3.98 12000 3.52 05 12S / M20 x 1,5 8 12 8 114 76 50 64 25 11 9 115 12 101 800 1,64 HBV-2-12S-00B1-M .47 .31 4.49 2.99 1.97 2.52 .98 .43 .35 4.53 .47 3.98 12000 3.61 06 14S / M22 x 1,5 10 14 13 114 76 50 64 25 11 9 115 14 101 800 1,56 HBV-2-14S-00B1-M .55 .51 4.49 2.99 1.97 2.52 .98 .43 .35 4.53 .55 3.98 12000 3.43 08 16S / M24 x 1,5 13 16 13 114 76 50 64 25 11 9 115 14 101 800 1,58 HBV-2-16S-00B1-M .63 .51 4.49 2.99 1.97 2.52 .98 .43 .35 4.53 .55 3.98 12000 3.48 08 20S / M30 x 2 13 20 13 118 76 50 64 25 11 9 115 16 101 800 1,63 HBV-2-20SDN13-00B1-M .79 .51 4.65 2.99 1.97 2.52 .98 .43 .35 4.53 .63 3.98 12000 3.59 12 25S / M36 x 2 20 25 20 162 111 90 108 45 14 14 171 18 159 800 7,31 HBV-2-25S-00B1-M .98 .79 6.38 4.37 3.54 4.25 1.77 .55 .55 6.73 .71 6.26 12000 16.08 16 30S / M42 x 2 25 30 25 166 111 90 108 45 14 14 171 20 159 800 7,40 HBV-2-30S-00B1-M 1.18 .98 6.54 4.37 3.54 4.25 1.77 .55 .55 6.73 .79 6.26 12000 16.28 Union nuts and cutting rings are not included in delivery. Please note the pressure ratings of the tube connections. Please note the pressure ratings of the tube connections. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves Dimensions and design for stainless steel may vary. Dimensions and design for stainless steel may vary.
A 24 www.stauff.com/6/en/#24 High-Pressure Block Body Ball Valve § Type BBV-2-F List of Components No. Qty. Description 1 1 Housing 2 1 Ball 3* 2 Seat 4* 2 Connector O-Ring 5 2 Connector 6 1 Stop Pin 7 1 Stem 8* 1 Thrust Ring 9* 1 Stem O-Ring 10 1 Cam Plate 11 1 Snap Ring 12 1 Handle 13 1 Stem Screw 14 1 Flow Indicator Order Codes aType High-Pressure Block Body Ball Valve BBV bNumber of Ports Two Ports (Two-Way Ball Valve) 2 cConnection Style 3000 PSI (Code 61) SAE Split Flange Connectors (Standard Adaptor Length) F3 3000 PSI (Code 61) SAE Split Flange Connectors (Extended Adaptor Length) F3X 6000 PSI (code 62) SAE Split Flange Connectors (Standard Adaptor Length) F6 6000 PSI (code 62) SAE Split Flange Connectors (Extended Adaptor Length) F6X Please contact STAUFF for alternative connection styles. dConnection Size Please contact STAUFF for alternative connection sizes. iManufacturing Code Manufacturing code for all connection styles M Manufacturing code for high-pressure version of 6000 PSI Series (STAUFF Size 16) H jLever Options Supplied with standard lever (according to table) — Supplied without lever O Alternative levers can be ordered separately. Please see page 114 for further information. kAccessories / Options Supplied without accessories — Supplied with Locking Device LD1 LD1 Supplied with Locking Device LD2 LD2 Please seepage 115-119 for further information and options. Standard Connections Styles / Sizes 3000 PSI (code 61) SAE split flange connectors 6000 PSI (code 62) SAE split flange connectors Standard and extended adapter lengths Pressure Range Pressure range: up to 420bar / 6000PSI (depending on size and material combination of the ball valve) Please note: The final maximum working pressure is determined by flange and pipe/tubing rating. Temperature Range Operating temperature range: -20°C ... +100°C / -4°F ... + 212°F Two-way high-pressure block body ball valves designed for use as on/off devices for hydraulic applications Characteristics Options / Accessories Flanges and flange kits (see catalogue STAUFF Flanges) Alternative lever designs/materials (see page 114) Locking devices (see pages 115-117) Actuator packages (see page 118) Limit switches (see page 118) Additional assembling threads / holes (see page 119) Stainless Steel body Stainless Steel ball and stem Special ball seat and O-ring materials available for lower/higher temperatures and more aggressive media Seal kits (including items marked by * in the above list) Standard Construction Block body design for in-line assembly Supplied with lever Standard Materials Body: Carbon Steel, zinc/iron-plated Ball: Carbon Steel, hard chrome-plated Stem: Carbon Steel Lever: Zinc (STAUFF Size 8) Steel (STAUFF Size 12-16) Ball seat: Delrin® (POM) O-rings: FKM (Viton®) BBV - 2 - F3 16 - 0 0 0 1 - M - - STAUFF Size (according to dimension table) 08 12 16 eBody Material / Surface Finishing Carbon Steel, zinc/iron-plated 0 Stainless Steel V4A (AISI 316Ti) 1 Note: Stainless steel version may vary in dimensions and design. Alternative materials / surface finishings are available upon request. Contact STAUFF for further information. fBall / Stem Material Ball: Carbon Steel, hard chrome-plated Stem: Carbon Steel 0 Ball / Stem: Stainless Steel V4A (AISI 316Ti) 1 Alternative materials / surface finishings are available upon request. Contact STAUFF for further information. gBall Seat Material Delrin® (POM) 0 Alternative materials are available upon request. Contact STAUFF for further information. hO-Ring Material NBR (Buna-N®) 0 FKM (Viton®) 1 Alternative materials are available upon request. Contact STAUFF for further information. Catalogue 6 § Edition 06/2024 Two-Way Ball Valves
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