Catalogue 5 STAUFF Quick Release Couplings Push-to-Connect Couplings Screw-to-Connect Couplings Multi Couplings
Please note: Unless otherwise stated, all data and figures in this product catalogue are approximate values and are only valid as references, which are not binding (also in respect to any third parties’ rights of protection) and thus do not release the customer / user from checking and testing the suitability of the products for the foreseen purposes. Therefore, data and figures can only be used in a limited sense for construction purposes. The application of the products is beyond the control possibilities of the manufacturer and, therefore, is exclusively subject to the responsibility of the customer / user. In the event that a liability is nevertheless considered, any compensation will be limited to the value of the goods supplied by the manufacturer and used by the customer / user. As a matter of course, the manufacturer guarantees the perfect quality of all products in accordance with the General Terms and Conditions of Business and Sale. Subject to modifications due to the ongoing development and improvement of the products. With the publication of this product catalogue, previous editions are no longer valid. Germany Walter Stauffenberg GmbH & Co. KG Im Ehrenfeld 4 58791 Werdohl www.stauff.com STAUFF products and services are globally available through wholly-owned subsidiaries and a tight network of authorised distributors and representatives in all major industrial regions of the world. You can find detailed contact information on the last two pages of this product catalogue or at www.stauff.com/contact.
MK FF FH UX FO HP/HU IA IB HC HD HS RH FG HR HI HT HM HV PS BP ID www.stauff.com/5/en/#3 3 Catalogue 5 § Edition 03/2024 Introduction Introduction Push-to-Connect Couplings MK Series § Multicoupling System, Flat Face Coupling Special Applications Colour Marking Rings / Spare Parts / Accessories Technical Appendix Appendix (Product-Specific Abbreviations / Global Contact Directory) Screw-to-Connect Couplings Multi Couplings FF Series § Flat Face Coupling acc. to ISO 16028 FH Series § Flat Face Coupling acc. to ISO 16028, Stainless Steel FC Series § Flat Face Coupling acc. to ISO 16028, Connect Under Pressure UX Series § ISO 7241-1, Series A, Push-Pull, Connect Under Pressure FO Series § Flat Face Coupling, Stainless Steel HP Series § ISO 7241-1, Series A, Push-Pull IA Series § ISO 7241-1, Series A IA Series § ISO 7241-1, Series A, Stainless Steel IB Series § ISO 7241-1, Series B IB Series § ISO 7241-1, Series B, Brass IB Series § ISO 7241-1, Series B, Stainless Steel ID Series BP Series § ISO 5676 HC Series § Flat Face Coupling HD Series § Flat Face Coupling Overview (Product Overview / Structure of the Part Numbers) HS Series § ISO 14541 HS Series § ISO 14541, Stainless Steel PS Series § For Hammer Application RH Series § Flat Face Coupling, Pipeline Coupling FG Series § Flat Face Coupling, Connect Under Pressure HH Series HH Series § Stainless Steel HI (HIB) Series § ISO 14540 HT Series § Wing Style HM Series § Wing Style HV Series § Wing Style HR Series HH HUS HUS Series § Nordic Interchange Design HU Series § ISO 7241-1, Series A, Push-Pull, Connect Under Pressure FC 4 - 11 17 - 28 29 - 36 37 - 40 41 - 44 45 - 56 57 - 60 61 - 66 67 - 72 73 - 78 79 - 84 85 - 90 91 - 94 95 - 98 99 - 102 103 - 106 111 - 115 117 - 128 129 - 134 135 - 138 139 - 144 145 - 150 151 - 156 157 - 162 163 - 168 169 - 172 173 - 176 177 - 180 181 - 185 187 - 189 12 - 15 107 - 109 53 191 - 221 225 - 226 229 - 235
4 www.stauff.com/5/en/#4 Catalogue 5 § Edition 03/2024 Introduction Catalogue 1 STAUFF Clamps Catalogue 2 STAUFF Connect Catalogue 3 STAUFF Flanges Catalogue 4 STAUFF Hose Connectors Catalogue 5 STAUFF Quick Release Couplings Catalogue 6 STAUFF Valves § Block Clamps § Special Clamps § Light Series Clamps § Saddle Clamps § U-Bolt Clamps § Metal Clamps § Construction Series § Tube Connectors § Assembly Tools and Devices § SAE Flanges § Gear Pump Flanges § Hose Connectors § High-Pressure Hose Connectors § Push-to-Connect Couplings § Multi Couplings § Screw-to-Connect Couplings § Two-Way Ball Valves § Multi-Way Ball Valves § Flow Control and Check Valves § Gauge Isolator Valves
www.stauff.com/5/en/#5 5 Catalogue 5 § Edition 03/2024 Introduction Catalogue 7 STAUFF Test Catalogue 8 STAUFF Diagtronics Catalogue 9 STAUFF Filtration Technology Catalogue 10 STAUFF Hydraulic Accessories § Test Couplings § Test Adaptors § Test Hoses and Connectors § Pressure Gauges § Hydraulic Testers § Oil Analysis Equipment § Replacement Filter Elements § Pressure Filters § Return-Line Filters § In-Line Filters § Spin-On Filters § Offline and Bypass Filters § Filtration Systems § Fluid Level and Temperature Indicators § Tank Filler Breathers § Giant and Desiccant Air Breathers § Suction Strainers § Diffusors
6 www.stauff.com/5/en/#6 Introduction Catalogue 5 § Edition 03/2024 STAUFF LINEComponents With the seven dedicatedSTAUFF Line product groups § STAUFF Clamps § STAUFF Connect § STAUFF Flanges § STAUFF Hose Connectors § STAUFF Quick Release Couplings § STAUFF Valves § STAUFF Test from own, in-house development and manufacturing, the companies of the STAUFF Group provide a comprehensive range of components for fastening and connecting pipes, tubes and hoses for mobile and industrial hydraulic applications and many other industries. The portfolio is completed by components for shutting-off, regulating, throttling and measuring fluid media. For more than 50 years, the companies of STAUFF Group have been developing, manufacturing and distributing pipework equipment and hydraulic components for mechanical and plant engineering and for service and industrial maintenance. In addition to mobile and industrial hydraulic machinery, typical applications also include commercial and special purpose vehicles, rail transportation and energy technology. Likewise, STAUFF products are used in marine, oil and gas applications and in the process, food and chemical industries. The overall range currently includes about 50000 standard products as well as numerous special and system solutions according to customer’s specifications or based on our in-house development. All STAUFF products Undergo relevant testing in accordance with international regulations and are governed by the high standards of the in-house quality management system. Furthermore, many items have received certifications and approvals from various international institutes, organisations and authorities who have independently confirmed the quality and performance of the products. Wholly-owned manufacturing, sales and service facilities in 18 countries and a tight global network of authorised distribution partners ensure high presence and service paired with a maximum of availability. In order to perfectly match each other, STAUFF Line products are designed and offered on a high, uniform level of quality. A large proportion of the range made from steel comes as standard with the premium STAUFF Zinc/Nickel surface coating, which is also optionally available for many of the other components. This coating offers the most reliable surface protection far beyond the previous market standards – even after transport, handling and assembly of the components – and meets all current legal requirements. If desired, Original Equipment Manufacturers can be supported with value-added services, from technical consultation to pre-assembly, assembly and kitting as well as logistics services : § Support with the selection of suitable standard components and ordering options; provision of customised solutions according to customer’s specifications or based on our in-house development – from prototyping to large scale production § Analysis and optimizationof existing and design and developments of new systems aimed at increasing the efficiency and performance of machines and equipment and creating value for customers by reducing the total cost § Pre-assembly, assembly and kittingof individual components to customer-specific system modules § Individually coordinatedprocurement solutions (e.g. web shop and electronic data interchange) and supply models (e.g. from warehousing of customised components to Kanban logistics and just-in-time delivery of pre-fabricated system modules to the assembly lines of the customers) aimed at optimising material flows Quality Management – ISO 9001:2015 Environmental Management – ISO 14001:2015 Safety Management – ISO 45001:2018 Energy Management – ISO 50001:2018
www.stauff.com/5/en/#7 7 Introduction Catalogue 5 § Edition 03/2024 Aligned with the needs of the market, the product groups § STAUFF Test § STAUFF Diagtronics § STAUFF Filtration Technology § STAUFF Hydraulic Accessories include a comprehensive range of analogue and digital measuring equipment and devices, filtration systems and replacement filter elements as well as accessories for the construction of tanks, reservoirs, power packs and gear boxes in mobile and industrial hydraulics. The offer is completed by relevant value-added services: § Support with the selection of suitable components and ordering options; provision of customised solutions according to customer’s specifications or based on our in-house development – from prototyping to large scale production § Analysis of existing hydraulic circuits aimed at filtration systems, tank components and monitoring devices that perfectly match to the specific requirements, and developing integrated concepts to increase the efficiency and performance of machines and equipment § Individually coordinatedprocurement solutions and supply models
8 www.stauff.com/5/en/#8 Introduction Catalogue 5 § Edition 03/2024 STAUFF Quick Release Couplings STAUFF couplings have proven their value for many years in practical use in hydraulic systems. The excellent quality of the couplings is the result of continual product improvement in which the experiences of users have been taken into consideration, as well. Our high production standards, combined with our quality management system certified in accordance with EN ISO 9001, assures the quality of our products. For the technical specifications of the individual couplings please refer to the following pages of the catalog. Housing material Steel according to EN 10277: Couplings Series FF, FC, HP-10, IA, IB, ID, BP, HUS, PS, RK/RH, FG, HH, HI, HT and MK with Zinc-Nickel coating, Zinc-Plating and Thick-Film-Passivation (Chrome III) Seals NBR (Buna-N®), PTFE ISO 3601 Operating temperature - 25 °C ... + 100 °C / -13° F ... +212° F withNBR (Buna-N®), PTFE - 25 °C ... + 200 °C / -13° F ... +392° F with FKM (Viton®) Please contact STAUFF to require other combinations of materials. The operating pressures specified in our catalog relate to the strength of the housing components. Standardized connector shapes may have other rated pressures, which cannot automatically be applied to the particular coupling type. Any remodeling and modification of the couplings are prohibited. By any maintenance of our couplings it’s necessary to use original STAUFF parts. In case of using of no original parts or disassembling of the couplings the warranty will be expire. The STAUFF hydraulic couplings don’t have the 94/7/EG guidance for the using in explosive field. The couplings don’t have an own ignition source which could be a reason of inflame.
www.stauff.com/5/en/#9 9 Introduction Catalogue 5 § Edition 03/2024 Normative references EN ISO 8330:2000, ISO 5675, ISO 5676, ISO 7241, ISO 16028, AMD 1 § Free of hexavalent chrome Cr(VI) § ELV compliant according to 2000/53/EC (End of Life Vehicles Directive) § REACH compliant according to 1907/2006/EC (Registration, Evaluation, Authorisation and Restriction of Chemicals) § RoHS compliant according to 2002/95/EC (Restrictions of the Use of Hazardous Substances) ELV REACH RoHS
10 www.stauff.com/5/en/#10 Introduction 10 www.stauff.com/5/en/#10 Catalogue 5 § Edition 03/2024 Catalogue 5 § Edition 03/2024 The STAUFF online catalogue centre at www.stauff.com/catalogues provides fast and direct access to digital versions of this as well as other STAUFF product catalogues in all available languages. www.stauff.com/catalogues Online Page-Flip Catalogues § Easy navigation through index or the powerful full text search functionality § Contents can be shared and forwarded by e-mail, printed or downloaded and saved in PDF file format § Also suitable for mobile devices Download Catalogues § Download entire product catalogues and save them in PDF file format The fastest way to the online page-flip catalogue: The links that can be foand at the bottom edge of all pages of this product catalogue will lead you directly to the corresponding page in the online page-flip catalogue. In doing so, contents can be searched, shared and forwarded by e-mail, printed or downloaded and saved in PDF file format. Scan the QR code next to the direct link with the camera of your mobile device* and also use the functions in this way. * may require a suitable app
www.stauff.com/5/en/#11 11 Introduction Catalogue 5 § Edition 03/2024 With the STAUFF Digital Platform available at www.stauff.com, commercial customers and users of STAUFF products can not only inform themselves in all detail about the 50000 components typically available from stock, but also directly purchase these online without complex registration. General information about the companies of STAUFF Group, latest business and product news as well as complete global contact details also be available. Immediate access to and free download of 3D models and 2D drawings for a growing number of STAUFF products www.stauff.com www.stauff.com/cad www.filterinterchange.com Online database for the quick and easy identification and interchange of almost all common brands and types of replacement filter elements Main Functionalities of the STAUFF Digital Platform: Aroand the clock Check stock availability and pricing for STAUFF products in real time Cross references Search by article designations of other manufacturers / suppliers Live chat Get directly in touch with the STAUFF customer service and sales team CAD database Download 3D models and 2D drawings for STAUFF products Advantages as a Registered User of the STAUFF Digital Platform: Purchase STAUFF products Taking customer-specific pricing and delivery conditions into account Ordering w/o searching Quick ordering by entering article number, quantity and requested delivery date File upload Direct upload of orders with multiple positions in CSV or Excel file format Notepad function Create project lists to save interesting products for later Follow STAUFF and keep yourself updated: Linkedin www.linkedin.com/company/stauff Youtube www.youtube.com/stauffgroup STAUFF Newsletters Automatic e-mail notifications about latest news from STAUFF www.stauff.com/newsletter
12 www.stauff.com/5/en/#12 Overview 1250 / 18130 1000 / 14504 900 / 13054 800 / 11603 Working Pressure bar / PSI 700 / 10153 600 / 8702 500 / 7252 400 / 5802 300 / 4351 200 / 2901 100 / 1450 Series FF FC FH FO HP HU UX IA IA IB IB Material Carbon Steel • • • • • • • Stainless Steel • • • Brass • Surface Finishing Zinc-Nickel • • • • • • Zinc-Plating and Thick-Film-Passivation (Chrome III) • • • Standard Seal Material(s) 1 NBR (Buna-N®) • • • • • • • HNBR FKM (Viton®) • • • • PTFE • • • • • PU • • Working Temperature °C -25 ... +100 -25 ... +100 -25 ... +200 -25 ... +200 -25 ... +100 -25 ... +100 -30 ... +100 -25 ... +100 -25 ... +200 -25 ... +100 -25 ... +200 °F -13 ... +212 -13 ... +212 -13 ... +392 -13 ... +392 -13 ... +212 -13 ... +212 -22 ... +212 -13 ... +212 -13 ... +392 -13 ... +212 -13 ... +392 Valve Design Flat Face • • • • Poppet Valve • • • • • • • Ball Valve Connection Push • • • • • 2 • 2 • Push and actuate Push-Pull Sleeve • • Push and actuate Push Sleeve • • • • Screw Disconnection Pull • 2 • 2 • Actuate Push-Pull Sleeve • • Actuate Push Sleeve • • • • • • • • Screw Connect Under Pressure6 Male Tip • 3 • 3 Female Body • 7 Application Agricultural and Forestry Machinery • • • • • Construction Machinery • • Industrial Hydraulic • • • • • • Offshore • Rescue and Tensioning Hydraulics ISO Interchange ISO 16028 ISO 16028 ISO 16028 ISO 7241-1, Series A ISO 7241-1, Series B Page 17 29 37 41 45 53 57 61 67 73 79 1Alternative seal materials are available on request. Working Pressure depends on the nominal size. Minimum Working Pressure Quick Release Couplings § Overview Catalogue 5 § Edition 03/2024 6Only Residual Pressure 7Female Body up to max. 2,5 bar / 36 PSI, ISO-A Male Tip up to the max. Working Pressure allowed 8Max. 20 bar / 290 PSI Residual Pressure with Tools 9Up to max. 50 bar / 725 PSI with Tools 2When mounting the Sleeve in Bulkhead 3Up to max. 250 bar / 3626 PSI 4Up to 33% of the Working Pressure with Tools 5Max. 100 bar / 1450 PSI
www.stauff.com/5/en/#13 13 Overview IB ID BP HC HD HUS HS HS PS RH FG HR HH HH HI (HIB) HT HM HV • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • -25 ... +200 -25 ... +100 -25 ... +100 -35 ... +130 -35 ... +130 -30 ... +106 -25 ... +100 -25 ... +200 -20 ... +150 -30 ... +100 -25 ... +100 -25 ... +100 -25 ... +100 -25 ... +200 -25 ... +100 -25 ... +100 -25 ... +100 -25 ... +100 -13 ... +392 -13 ... +212 -13 ... +212 -31 ... +266 -31 ... +266 -22 ... +223 -13 ... +212 -13 ... +392 -4 ... +302 -22 ... +212 -13 ... +212 -13 ... +212 -13 ... +212 -13 ... +392 -13 ... +212 -13 ... +212 -13 ... +212 -13 ... +212 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 4 • 4 • 9 • 8 • 3 • 5 • • • 5 • • 4 • 4 • 9 • 8 • 5 • • • 5 • • • • • • • • • • • • • • • • • • • • • • • • • • • • ISO 5676 ISO 14541 ISO 14540 85 91 95 99 103 107 117 129 135 139 145 151 157 163 169 173 177 181 Catalogue 5 § Edition 03/2024
14 www.stauff.com/5/en/#14 Overview Catalogue 5 § Edition 03/2024
www.stauff.com/5/en/#15 15 Structure of the Ordering Codes a d b c e f g QRC - HP - 12 - F - G06 - B - W3 bCoupling Series Push-to-Connect Couplings FF Flat Face Coupling acc. to ISO 16028 Push-to-Connect Couplings HUS FC Flat Face Coupling acc. to ISO 16028, Connect Under Pressure Multi Couplings MK Multicoupling System, Flat Face Coupling FH Flat Face Coupling acc. to ISO 16028, Stainless Steel Screw-to-Connect Couplings HS ISO 14541 FO Flat Face Coupling, Stainless Steel HS ISO 14541, Stainless Steel HP ISO 7241-1, Series A, Push-Pull PS For Hammer Application UX ISO 7241-1, Series A, Push-Pull, Connect Under Pressure RH Flat Face Coupling, Pipeline Coupling IA ISO 7241-1, Series A FG Flat Face Coupling, Connect Under Pressure IA ISO 7241-1, Series A, Stainless Steel HR Screw-to-Connect Coupling IB ISO 7241-1, Series B HH Screw-to-Connect Coupling IB ISO 7241-1, Series B, Brass HH Stainless Steel IB ISO 7241-1, Series B, Stainless Steel HI ISO 14540 ID Push-to-Connect Coupling HT Wing Style BP ISO 5676 HM Wing Style HC Flat Face Coupling HV Wing Style HD Flat Face Coupling f Sealing Material B NBR (Buna-N®) BV NBR (Buna-N®) + FKM (Viton®) PT PTFE (Teflon) VP FKM (Viton®) + PU (Polyurethan) V FKM (Viton®) S1 NBR (Buna-N®) + PU (Polyurethan) + PTFE (Teflon) E EPDM (Ethylen-Propylen Dien-Kautschuk) S2 NBR (Buna-N®) + PU (Polyurethan) + PTFE (Teflon) + FKM (Viton®) PU Polyurethan HB High emperature NBR BT NBR (Buna-N®) + PTFE (Teflon) HV High temperature NBR + FKM (Viton®) VT FKM (Viton®) + PTFE (Teflon) S3 High temperature NBR + FKM (Viton®) + PTFE (Teflon) BP NBR (Buna-N®) + PU (Polyurethan) S4 NBR (Buna-N®) + FKM (Viton®) + PTFE (Teflon) S5 NBR (Buna-N®) + PU (Polyurethan) + POM (Polyoxymethylen) cCoupling Size STAUFF ISO 4397 Size Flange Metric Ports Imperial Ports ISO 6162-1 ISO 6261-2 DIN EN ISO 8434-1 EN ISO 6149 EN ISO 9974 ISO 1179 BSP SAE J514 SAE J1453 SAE J1926-1 ANSI B 1.20.1 ISO 11926 ANSI B 1.20.3 350 bar 420 bar Nominal (3000 PSI) (6000 PSI) JIC 37° ORS Size DN Inch Light Series Heavy Series Light Series Heavy Series Light Series Heavy Series Light Series Heavy Series UN / UNF UN / UNF UN / UNF NPT / NPTF 03 3,2 1/8 M8x1 M10x1 04 4 M12x1,5-6 M14x1,5-6 M10x1 M12x1,5 M10x1 M12x1,5 G 1/8 1/8-27 05 5 3/16 M16x1,5-8 M12x1,5 M14x1,5 G 1/4 7/16-20 9/16-18 7/16-20 06 6,3 1/4 M14x1,5-8 M18x1,5-10 M12x5 M14x1,5 M14x1,5 M16x1,5 G 1/4 1/2-20 1 1/16-16 1/4-18 08 8 5/16 M16x1,5-10 M20x1,5-12 M16x1,5 M16x1,5 M18x1,5 G 3/8 9/16-18 9/16-18 10 10 3/8 M18x1,5-12 M22x1,5-14 M18x1,8 M18x1,5 M18x1,5 M20x1,5 G 3/8 3/4-16 1 3/16-16 3/4-16 3/8-18 12 12,5 1/2 13 (1/2") 13 (1/2") M22x1,5-15 M24x1,5-16 M22x1,5 M22x1,5 M22x1,5 M22x1,5 G 1/2 G 1/2 7/8-14 1-14 7/8-14 1/2-14 16 16 5/8 M26x1,5-18 M30x2-20 M27x2 M30x2 M27x2 G 3/4 1 1/16-12 1 3/16-12 1 1/16-12 19 19 3/4 19 (3/4") 19 (3/4") M30x2-20 M36x2-25 M30x2 M33x2 M26x1,5 M33x2 G 3/4 G 1 1 5/16-12 1 7/16-12 1 5/16-12 3/4-14 25 25 1 25 (1") 25 (1") M36x2-25 M42x2-30 M33x2 M42x2 M33x2 M42x2 G 1 G 1 1/4 1 5/8-12 1 11/16-12 1 5/8-12 1-11,5 31 31,5 1 1/4 32 (1 1/4") 32 (1 1/4") M45x2-35 M52x2-38 M42x2 M48x2 M42x2 M48x2 G 1 1/4 G 1 1/2 1 7/8-12 2-12 1 7/8-12 1 1/4-11,5 38 38 1 1/2 38 (1 1/2") 38 (1 1/2") M52x2-42 M48x2 M60x2 G 1 1/2 G 2 2 1/2-12 1 1/2-11,5 51 51 2 51 (2") 51 (2") 3-12 2-11,5 63 63 2 1/2 64 (2 1/2") 64 (2 1/2") 3 1/2-12 dComponent of Coupling eType of Connection CC Complete Coupling BF Dust Cover Body with flip-lid Gxx BSP Female thread ISO 1179 F6xx Flange head 420 bar (6000 PSI), ISO 6262-2 F Female Body with Valve HM Male Tip holder (parking station for Male Tip) Bxx BSP Male thread ISO 1179 F3xx Flange head 350 bar (3000 PSI), ISO 6162-1 FD Female Body with Dust Plug / Cap BH Breakawy holder NFxx NPTF Female thread ANSI B 1.20.3 UxxM UNF Male ORB thread SAE J1926-1, ISO 11926 FF Female Body with fixed Dust Cover flap lid FSK Female Body Sealing Kit Uxx UNF Female thread SAE J1926-1, ISO 11926 C6XX CounterFlangePlate420bar (6000PSI), ISO6162-2 M Male Tip with Valve MSK Male Tip Sealing Kit MxxM Meric Male thread ISO 6149 F6xxM/U/H MW Male Tip without Valve FP Fixed part Mxx Meric Female thread ISO 6149 Flange 420 bar (6000 PSI), with metric thread / UNC tread / Through hole MD Male Tip with Dust Cap / Plug MP Mobile part xxL Metric Male thread with 24° cone Light Series ISO 8434-1 DF Dust Cap/ Plug for Female Body LV Lock Valve LB Metric Male thread with 24° cone Light Series, ISO 8434-1, Bulkhead C6xxM/U/H DM Dust Cap/ Plug for Male Tip SP Spare parts xxS Metric Male thread with 24° cone Heavy Series ISO 8434-1 Counter Flange 420 bar (6000 PSI), with metric thread / UNC tread / Through hole SF Slip-on flip lid FW Female Body without Valve SB Metric Male thread with 24° cone Heavy Series, ISO 8434-1, Bulkhead FDS Female Body with Parking Station gSurface / Material W3 Steel, zinc-nickel plated W89 Aluminium exloxated W4 Stainless Steel V2A W126 Aluminium exloxated and Stainless Steel V2A W5 Stainless Steel V4A W138 Steel, zinc-nickel plated and zinc (with Chrome VI) plated W48 Steel, zinc plated (with Chrome VI, A3C) W139 Brass and Plastic W66 Steel chromium VI-free zinc plated plus thick-layer-passivation (contents CrIII) W162 Brass and Steel chromium VI-free zinc plated plus thick-layer-passivation (contents CrIII) W69 Brass K Plastic aQuick Release Coupling (QRC) Overview Catalogue 5 § Edition 03/2024
www.stauff.com/5/en/#17 17 FF STAUFF Push-to-Connect Couplings Catalogue 5 § Edition 03/2024 Series FF § Carbon Steel Product Description Features Applications Industrial Hydraulic Top Features Agricultural and Forestry Machinery Zinc/Nickel coating Designed for secure connection Construction Machinery Flat Face Push-to-Connect Couplings of the FF Series from STAUFF consist of a male tip and a female body and are used for quick and easy connection (push) and disconnection of tubes, pipes and hoses by hand, i.e. without tools. The Series was developed in the following nominal sizes 06, 10, 12, 16, 19, 25, 38 (1/4“ - 1 1/2“) and can be connected under pressure with male tips of the FC series. A maximum operating pressure of 350 bar (5076 PSI) can also be achieved in in combination with male tips of the STAUFF FC Series (size 10, 12, 16, 19). The proven design is suitable for use in agricultural and forestry machinery, construction machinery and hydraulic attachments. § Flat Face § Coupling made from carbon steel with Zinc/Nickel surface coating § ISO Interchange acc. to ISO 16028 § Maximum working pressure up to 400 bar (5802 PSI) § Can be connected by hand while having a residual pressure up to 250 bar (3626 PSI) on the male side in combination with Male Tips of the QRC-FC Series § Powerful flow characteristics with minimal pressure drop § Heavy internal components § Integrated locking system preventing unintentional release of the coupling § Wide knurled bands on female body for easy gripping
18 www.stauff.com/5/en/#18 FF STAUFF Push-to-Connect Couplings Catalogue 5 § Edition 03/2024 Series FF § Carbon Steel Please note: Unless otherwise stated, all flow characteristics have been determined with hydraulic oil with a kinematic viscosity of 28,8 - 35,2 mm2 /s (28,8 - 35,2 cSt) and are only valid for components with non-reducing connections. 2Alternative seal materials are available on request. Technical Data Material Carbon Steel Surface Finishing Zinc-Nickel, Zinc-Plating and Thick-Film-Passivation (Chrome III) only FH/FU 51 Standard Seal Material(s) NBR (Buna-N®), PTFE, PU 2 Working Temperature -25° C ... +100° C / -13° F ... +212° F Valve Design Flat Face Connection Push Disconnection Actuate Push Sleeve Connect Under Pressure not allowed, (Male Tip Series FU up to the max. Working Pressure allowed) Application Construction Machinery, Industrial Hydraulic ISO Interchange ISO 16028 Flow Characteristics Series BG DN DN Q max Working Pressure* Bursting Pressure Spillage Zoll metric Connected Female Body Male Tip Inch ISO 4397 l/min US GPM bar PSI bar PSI bar PSI bar PSI ml fl oz FF-06 1 1/4" 6,3 24 6,34 400 5802 1400 20305 1220 17694 2000 29008 0,01 .0003 FF-10 2 3/8" 10 46 12,15 350 5076 1100 15954 1100 15954 1500 21756 0,015 .0005 FF-12 3 1/2" 12,5 90 23,78 350 5076 1400 20305 1050 15229 1500 21756 0,02 .0007 FF-16 4A 5/8" 16 148 39,10 350 5076 1600 23206 1200 17405 1200 17405 0,02 .0007 FF-19 4 3/4" 19 212 56,00 350 5076 1200 17405 1100 15954 1300 18855 0,032 .0011 FF-25 5 1" 25 378 99,86 260 3771 1200 17405 820 11893 1040 15084 0,03 .0010 FF-38 6 1 1/2" 38 684 180,69 300 4351 1100 15954 1150 16679 150 2176 0,155 .0052 FH-51 7 2" 51 1000 264,17 150 2176 650 9427 650 9427 700 10153 0,1 .0034 The indicated pressure ratings only apply to the coupling itself and depend on the connection type. Q [US GPM/min] Δp [PSI] 264,17 26,42 2,64 .26 1.45 14.50 145.04 QRC-FH-51 QRC-FF-38 FF ‐ 06 FF ‐ 10 FF ‐ 12 FF ‐ 16 FF ‐ 19 FF ‐ 25 FF ‐ 38 FH/FU ‐ 51 1 10 100 1000 0,1 1 10 Q [l/min] Δp [bar]
www.stauff.com/5/en/#19 19 FF STAUFF Push-to-Connect Couplings Catalogue 5 § Edition 03/2024 Series FF-06 § BG 1 § Nominal Size 6,3 Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 Ordering Codes per 100 Ordering Codes per 100 Female Thread according to DIN 3852 - ISO 1179-1 - ANSI B 1.20.3 - SAE J1926-1 - ISO 11926-1 G 1/4" 55 54 12 QRC-FF-06-F-G04-BT-W3 19,82 QRC-FF-06-M-G04-S1-W3 10,05 2.17 2.13 .47 43.70 22.16 NPTF 1/4"-18 55 54 QRC-FF-06-F-NF04-BT-W3 19,93 QRC-FF-06-M-NF04-S1-W3 10,42 2.17 2.13 43.94 22.97 UNF 9/16"-18 55 54,9 12,8 QRC-FF-06-F-U06-BT-W3 19,36 QRC-FF-06-M-U06-S1-W3 10 2.17 2.16 .50 42.68 22.05 Male Thread with 24° Conical Bore - Shape W according to DIN 3861 M14x1,5 8L 58 60,2 10 QRC-FF-06-F-08L-BT-W3 17,94 QRC-FF-06-M-08L-S1-W3 10,61 2.28 2.37 .39 39.55 23.39 M16x1,5 10L 59 61,2 11 QRC-FF-06-F-10L-BT-W3 18,13 QRC-FF-06-M-10L-S1-W3 10,77 2.32 2.41 .43 39.97 23.74 Male Thread with 24° Conical Bore - Bulkhead - Shape W according to DIN 3861 M14x1,5 8L 73 75,2 25 QRC-FF-06-F-08LB-BT-W3 20,31 QRC-FF-06-M-08LB-S1-W3 13 2.87 2.96 .98 44.78 28.66 M16x1,5 10L 74 76,2 26 QRC-FF-06-F-10LB-BT-W3 21,1 QRC-FF-06-M-10LB-S1-W3 13,74 2.91 3.00 1.02 46.52 30.29 A A L3 L4 A A L3 L3 L4 Anschlüsse-Beispiele.pdf 1 10.09.13 15:44 SW: Width across flats. All dimensions in mm (inch). A A L3 L3 L4 iele.pdf 1 10.09.13 15:44 Note: The connection of the two halves of a coupling is achieved depending on the type. It is important to observe the positive engagement of plug-type couplings and the secure tightening of screw-type couplings to the limit stop of the thread. Forced or improper separation will result in malfunction of the coupling. FF 06 scale 0.74 D2 A L3 L1 28 P (1.10) SW27 (1.06) D2 A L3 L2 16.2 P (.64) SW22 (.87) 10.8 (.43)
20 www.stauff.com/5/en/#20 FF STAUFF Push-to-Connect Couplings Catalogue 5 § Edition 03/2024 FF10 scale 0.65 D2 A L3 L1 SW30 (1.18) 32 P (1.26) 19.77 P (.78) 15.6 (.61) L2 D2 A SW27 (1.06) Series FF-10 § BG 2 § Nominal Size 10 Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 Ordering Codes per 100 Ordering Codes per 100 Female Thread according to DIN 3852-2 - ISO 6149-1 - ANSI B 1.20.3-SAE J1926-1 - ISO 11926-1 G 3/8" 69 59,9 14 QRC-FF-10-F-G06-BT-W3 29,85 QRC-FF-10-M-G06-BP-W3 13,76 2.72 2.36 .55 65.81 30.34 G 1/2" 69 64,9 14 QRC-FF-10-F-G08-BT-W3 28,29 QRC-FF-10-M-G08-BP-W3 13,13 2.72 2.56 .55 62.37 28.95 NPTF 3/8"-18 70 62,9 QRC-FF-10-F-NF06-BT-W3 30,55 QRC-FF-10-M-NF06-BP-W3 15,02 2.76 2.48 67.35 33.11 NPTF 1/2"-14 70 62,9 QRC-FF-10-F-NF08-BT-W3 29,29 QRC-FF-10-M-NF08-BP-W3 13,71 2.76 2.48 64.57 30.23 UNF 3/4"-16 69 63,9 14 QRC-FF-10-F-U08-BT-W3 28,88 QRC-FF-10-M-U08-BP-W3 14.15 2.72 2.52 .55 63.67 31.20 Male Thread with 24° Conical Bore - Shape W according to DIN 3861 M16x1,5 10L 80,2 70,4 11 QRC-FF-10-F-10L-BT-W3 31,33 QRC-FF-10-M-10L-BP-W3 15,65 3.16 2.77 .43 69.07 34.50 M18x1,5 12L 80,2 70,4 11 QRC-FF-10-F-12L-BT-W3 31,37 QRC-FF-10-M-12L-BP-W3 15,62 3.16 2.77 .43 69.16 34.44 M22x1,5 15L 81 71,4 12 QRC-FF-10-F-15L-BT-W3 32 QRC-FF-10-M-15L-BP-W3 16,09 3.19 2.81 .47 70.55 35.47 M20x1,5 12S 81 70,4 12 QRC-FF-10-F-12S-BT-W3 30,9 QRC-FF-10-M-12S-BP-W3 16,12 3.19 2.77 .47 68.12 35.54 M24x1,5 16S 83 73,4 14 QRC-FF-10-F-16S-BT-W3 31,6 QRC-FF-10-M-16S-BP-W3 15,9 3.27 2.89 .55 69.67 35.05 Male Thread with 24° Conical Bore - Bulkhead - Shape W according to DIN 3861 M16x1,5 10L 86,8 85,4 26 QRC-FF-10-F-10LB-BT-W3 31,11 QRC-FF-10-M-10LB-BP-W3 18,6 3.42 3.36 1.02 68.59 41.01 M18x1,5 12L 86,8 85,4 26 QRC-FF-10-F-12LB-BT-W3 31,61 QRC-FF-10-M-12LB-BP-W3 19,0 3.42 3.36 1.02 69.69 41.89 M22x1,5 15L 87,8 86,4 27 QRC-FF-10-F-15LB-BT-W3 33,86 QRC-FF-10-M-15LB-BP-W3 21,13 3.46 3.40 1.06 74.65 46.58 M20x1,5 12S 87,8 86,4 27 QRC-FF-10-F-12SB-BT-W3 33,9 QRC-FF-10-M-12SB-BP-W3 21,13 3.46 3.40 1.06 74.74 46.58 M24x1,5 16S 89,8 88,4 29 QRC-FF-10-F-16SB-BT-W3 36,44 QRC-FF-10-M-16SB-BP-W3 25,1 3.54 3.48 1.14 80.34 55.34 A A L3 L4 A A L3 L3 L4 Anschlüsse-Beispiele.pdf 1 10.09.13 15:44 SW: Width across flats. All dimensions in mm (inch). A A L3 L3 L4 ele.pdf 1 10.09.13 15:44 Note: The connection of the two halves of a coupling is achieved depending on the type. It is important to observe the positive engagement of plug-type couplings and the secure tightening of screw-type couplings to the limit stop of the thread. Forced or improper separation will result in malfunction of the coupling.
www.stauff.com/5/en/#21 21 FF STAUFF Push-to-Connect Couplings Catalogue 5 § Edition 03/2024 Note: The connection of the two halves of a coupling is achieved depending on the type. It is important to observe the positive engagement of plug-type couplings and the secure tightening of screw-type couplings to the limit stop of the thread. Forced or improper separation will result in malfunction of the coupling. FF12 scale 0.63 38 P (1.49) L1 L3 D2 A SW36 (1.42) D2 A L3 L2 24.55 P (.97) SW36 (1.42) 16.9 (.67) Series FF-12 § BG 3 § Nominal Size 12,5 Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 Ordering Codes per 100 Ordering Codes per 100 Female Thread according to DIN 3852-2 - ISO 6149-1 - ANSI B 1.20.3-SAE J1926-1 - ISO 11926-1 G 1/2" 84 71 14 QRC-FF-12-F-G08-BT-W3 51,61 QRC-FF-12-M-G08-BP-W3 28,55 3.31 2.80 .55 113.78 62.94 G 3/4" 84 72 16,5 QRC-FF-12-F-G12-BT-W3 48,26 QRC-FF-12-M-G12-BP-W3 26,67 3.31 2.83 .65 106.40 58.80 NPTF 1/2"-14 84 71 QRC-FF-12-F-NF08-BT-W3 51,98 QRC-FF-12-M-NF08-BP-W3 29,03 3.31 2.80 114.60 64.00 NPTF 3/4"-14 84 72 QRC-FF-12-F-NF12-BT-W3 49,35 QRC-FF-12-M-NF12-BP-W3 27,06 3.31 2.83 108.80 59.66 UNF 3/4"-16 84 72 16 QRC-FF-12-F-U08-BT-W3 52,05 QRC-FF-12-M-U08-BP-W3 29,79 3.31 2.83 .63 114.75 65.68 UNF 7/8"-14 84 72 16,7 QRC-FF-12-F-U10-BT-W3 50,62 QRC-FF-12-M-U10-BP-W3 28,32 3.31 2.83 .66 111.60 62.43 UN 1" 1/16-12 84 76 19 QRC-FF-12-F-U12-BT-W3 47,25 QRC-FF-12-M-U12-BP-W3 27,52 3.31 2.99 .75 104.17 60.67 Male Thread with 24° Conical Bore - Shape W according to DIN 3861 M18x1,5 12L 86,4 81,5 11 QRC-FF-12-F-12L-BT-W3 49,08 QRC-FF-12-M-12L-BP-W3 30,67 3.40 3.21 .43 108.20 67.62 M22x1,5 15L 87,4 82,5 12 QRC-FF-12-F-15L-BT-W3 49,67 QRC-FF-12-M-15L-BP-W3 31,31 3.44 3.25 .47 1 9.50 69.03 M26x1,5 18L 87,4 82,5 12 QRC-FF-12-F-18L-BT-W3 49,93 QRC-FF-12-M-18L-BP-W3 31,69 3.44 3.25 .47 110.08 69.86 M30x2 22L 89,4 84,5 14 QRC-FF-12-F-22L-BT-W3 49,89 QRC-FF-12-M-22L-BP-W3 29,1 3.52 3.33 .55 109.99 64.15 M24x1,5 16S 89,4 84,5 14 QRC-FF-12-F-16S-BT-W3 50,62 QRC-FF-12-M-16S-BP-W3 29,3 3.52 3.33 .55 111.60 64.60 M30x2 20S 91,4 86,5 16 QRC-FF-12-F-20S-BT-W3 51,9 QRC-FF-12-M-20S-BP-W3 33,73 3.60 3.41 .63 114.42 74.36 Male Thread with 24° Conical Bore - Bulkhead - Shape W according to DIN 3861 M18x1,5 12L 91,5 94 26 QRC-FF-12-F-12LB-BT-W3 45,36 QRC-FF-12-M-12LB-BP-W3 32,32 3.60 3.70 1.02 100.00 71.25 M22x1,5 15L 92,5 95 27 QRC-FF-12-F-15LB-BT-W3 47,72 QRC-FF-12-M-15LB-BP-W3 34,67 3.64 3.74 1.06 105.20 76.43 M26x1,5 18L 92,5 95 27 QRC-FF-12-F-18LB-BT-W3 50,9 QRC-FF-12-M-18LB-BP-W3 37,87 3.64 3.74 1.06 112.22 83.49 M30x2 22L 99,5 102 34 QRC-FF-12-F-22LB-BT-W3 54,78 QRC-FF-12-M-22LB-BP-W3 41,9 3.92 4.02 1.34 120.77 92.37 M24x1,5 16S 94,5 97 29 QRC-FF-12-F-16SB-BT-W3 49,75 QRC-FF-12-M-16SB-BP-W3 37,25 3.72 3.82 1.14 109.68 82.12 M30x2 20S 101,5 104 36 QRC-FF-12-F-20SB-BT-W3 57,59 QRC-FF-12-M-20SB-BP-W3 44,68 4.00 4.09 1.42 126.96 98.50 A A L3 L4 A A L3 L3 L4 Anschlüsse-Beispiele.pdf 1 10.09.13 15:44 SW: Width across flats. All dimensions in mm (inch). A A L3 L3 L4 ele.pdf 1 10.09.13 15:44
22 www.stauff.com/5/en/#22 FF STAUFF Push-to-Connect Couplings Catalogue 5 § Edition 03/2024 Note: The connection of the two halves of a coupling is achieved depending on the type. It is important to observe the positive engagement of plug-type couplings and the secure tightening of screw-type couplings to the limit stop of the thread. Forced or improper separation will result in malfunction of the coupling. Series FF-16 § BG 4A § Nominal Size 16 Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 SW1 Ordering Codes per 100 Ordering Codes per 100 Female Thread according to DIN 3852-2 - ANSI B 1.20.3 - SAE J1926-1 - ISO 11926-1 G 3/4" 87,7 73 18 36 QRC-FF-16-F-G12-BT-W3 67,44 QRC-FF-16-M-G12-BP-W3 31,05 3.45 2.87 .71 1.42 148.68 68.45 G 1" 89,7 80,3 20 41 QRC-FF-16-F-G16-BT-W3 63,88 QRC-FF-16-M-G16-BP-W3 37,71 3.53 3.16 .79 1.61 140.83 83.14 NPTF 3/4"-14 87,7 76 36 QRC-FF-16-F-NF12-BT-W3 68,3 QRC-FF-16-M-NF12-BP-W3 33,73 3.45 2.99 1.42 150.58 74.36 UN 1" 1/16-12 87,7 78 19 36 QRC-FF-16-F-U12-BT-W3 66,19 QRC-FF-16-M-U12-BP-W3 33,14 3.45 3.07 .75 1.42 145.92 73.06 Male Thread with 24° Conical Bore - Shape W according to DIN 3861 M22x1,5 15L 87 88 12 36 QRC-FF-16-F-15L-BT-W3 60,80 QRC-FF-16-M-15L-BP-W3 36,60 3.43 3.46 .47 1.42 134.04 80.69 M26x1,5 18L 87 88 12 36 QRC-FF-16-F-18L-BT-W3 61,3 QRC-FF-16-M-18L-BP-W3 38,82 3.43 3.46 .47 1.42 135.14 85.58 M30x2 22L 89,7 90 14 36 QRC-FF-16-F-22L-BT-W3 62,54 QRC-FF-16-M-22L-BP-W3 39,25 3.53 3.54 .55 1.42 137.88 86.53 M24x1,5 16S 89 90 14 36 QRC-FF-16-F-16S-BT-W3 61,80 QRC-FF-16-M-16S-BP-W3 37,4 3.50 3.54 .55 1.42 136.25 82.45 M30x2 20S 91 92 16 36 QRC-FF-16-F-20S-BT-W3 63,30 QRC-FF-16-M-20S-BP-W3 43,9 3.58 3.62 .63 1.42 139.55 96.78 M36x2 25S 93 94 18 41 QRC-FF-16-F-25S-BT-W3 65,60 QRC-FF-16-M-25S-BP-W3 47,2 3.66 3.70 .71 1,61 144.62 104.06 Male Thread with 24° Conical Bore - Bulkhead - Shape W according to DIN 3861 M22x1,5 15L 102 103 27 36 QRC-FF-16-F-15LB-BT-W3 63,6 QRC-FF-16-M-15LB-BP-W3 39,5 4.02 4.06 1.06 1.42 140.21 87.08 M26x1,5 18L 102,7 103 27 36 QRC-FF-16-F-18LB-BT-W3 69,77 QRC-FF-16-M-18LB-BP-W3 46,56 4.04 4.06 1.06 1.42 153.82 102.65 M30x2 22L 109 110 34 36 QRC-FF-16-F-22LB-BT-W3 68,1 QRC-FF-16-M-22LB-BP-W3 43,9 4.29 4.33 1.34 1.42 150.14 96.78 M24x1,5 16S 104 105 29 36 QRC-FF-16-F-16SB-BT-W3 65,4 QRC-FF-16-M-16SB-BP-W3 41,4 4.09 4.13 1.14 1.42 144.18 91.27 M30x2 20S 111 112 36 36 QRC-FF-16-F-20SB-BT-W3 71 QRC-FF-16-M-20SB-BP-W3 46,9 4.37 4.41 1.42 1.42 156.53 103.4 M36x2 25S 113 114 38 41 QRC-FF-16-F-25SB-BT-W3 76,2 QRC-FF-16-M-25SB-BP-W3 58,2 4.45 4.49 1.50 1.61 167.99 128.31 A A L3 L4 A A L3 L3 L4 Anschlüsse-Beispiele.pdf 1 10.09.13 15:44 A A L3 L3 L4 ele.pdf 1 10.09.13 15:44 SW: Width across flats. All dimensions in mm (inch). FF16 scale 0.68 A D2 42 Ø (1.65) 26.95 Ø (1.06) L1 L3 L2 L3 SW41(1.61) SW36 (1.41) A D2 17.5 (.69) SW1
www.stauff.com/5/en/#23 23 FF STAUFF Push-to-Connect Couplings Catalogue 5 § Edition 03/2024 Note: The connection of the two halves of a coupling is achieved depending on the type. It is important to observe the positive engagement of plug-type couplings and the secure tightening of screw-type couplings to the limit stop of the thread. Forced or improper separation will result in malfunction of the coupling. Series FF-19 § BG 4 § Nominal Size 19 Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 Ordering Codes per 100 Ordering Codes per 100 Female Thread according to DIN 3852-2 - ISO 6149-1 - ANSI B 1.20.3-SAE J1926-1 - ISO 11926-1 G 3/4" 98,7 84 16,5 QRC-FF-19-F-G12-BT-W3 96,92 QRC-FF-19-M-G12-BP-W3 56,49 3.89 3.31 .65 213.67 124.54 G 1" 98,7 84 18 QRC-FF-19-F-G16-BT-W3 91,52 QRC-FF-19-M-G16-BP-W3 50,84 3.89 3.31 .71 201.77 112.08 NPTF 3/4"-14 98,7 84 QRC-FF-19-F-NF12-BT-W3 97,41 QRC-FF-19-M-NF12-BP-W3 57,27 3.89 3.31 214.75 126.26 NPTF 1"-11 1/2 98,7 84 QRC-FF-19-F-NF16-BT-W3 92,98 QRC-FF-19-M-NF16-BP-W3 53,22 3.89 3.31 204.99 117.33 UN 1" 1/16-12 98,7 84 19 QRC-FF-19-F-U12-BT-W3 96,82 QRC-FF-19-M-U12-BP-W3 56,6 3.89 3.31 .75 213.45 124.78 UN 1" 5/16-12 98,7 84 19 QRC-FF-19-F-U16-BT-W3 91,03 QRC-FF-19-M-U16-BP-W3 30,98 3.89 3.31 .75 200.69 68.30 Male Thread with 24° Conical Bore - Shape W according to DIN 3861 M26x1,5 18L 103 96 12 QRC-FF-19-F-18L-BT-W3 95,19 QRC-FF-19-M-18L-BP-W3 64,11 4.06 3.78 .47 209.86 141.34 M30x2 22L 105 98 14 QRC-FF-19-F-22L-BT-W3 95,14 QRC-FF-19-M-22L-BP-W3 63,26 4.13 3.86 .55 209.75 139.46 M36x2 28L 105 98 14 QRC-FF-19-F-28L-BT-W3 94,37 QRC-FF-19-M-28L-BP-W3 58,1 4.13 3.86 .55 208.05 128.09 M30x2 20S 107 100 16 QRC-FF-19-F-20S-BT-W3 93,1 QRC-FF-19-M-20S-BP-W3 62,5 4.21 3.94 .63 205.25 137.79 M36x2 25S 109 102 18 QRC-FF-19-F-25S-BT-W3 98,78 QRC-FF-19-M-25S-BP-W3 63,2 4.29 4.02 .71 217.77 139.33 M42x2 30S 111 104 20 QRC-FF-19-F-30S-BT-W3 96,1 QRC-FF-19-M-30S-BP-W3 63,7 4.37 4.09 .79 211.86 140.43 Male Thread with 24° Conical Bore - Bulkhead - Shape W according to DIN 3861 M26x1,5 18L 125 118 34 QRC-FF-19-F-18LB-BT-W3 104,87 QRC-FF-19-M-18LB-BP-W3 73,8 4.92 4.65 1.34 231.20 162.70 M30x2 22L 125 118 34 QRC-FF-19-F-22LB-BT-W3 106,32 QRC-FF-19-M-22LB-BP-W3 76,5 4.92 4.65 1.34 234.40 168.65 M36x2 28L 125 118 34 QRC-FF-19-F-28LB-BT-W3 109,03 QRC-FF-19-M-28LB-BP-W3 76,18 4.92 4.65 1.34 240.37 167.95 M30x2 20S 129 122 38 QRC-FF-19-F-20SB-BT-W3 111,8 QRC-FF-19-M-20SB-BP-W3 79,15 5.08 4.80 1.50 246.48 174.50 M36x2 25S 129 122 38 QRC-FF-19-F-25SB-BT-W3 115,61 QRC-FF-19-M-25SB-BP-W3 83,5 5.08 4.80 1.50 254.88 184.09 M42x2 30S 131 124 38 QRC-FF-19-F-30SB-BT-W3 110,1 QRC-FF-19-M-30SB-BP-W3 77,8 5.16 4.88 1.50 242.73 171.52 A A L3 L4 A A L3 L3 L4 Anschlüsse-Beispiele.pdf 1 10.09.13 15:44 SW: Width across flats. All dimensions in mm (inch). A A L3 L3 L4 ele.pdf 1 10.09.13 15:44 FF19 scale 0.55 29.97 P (1.18) D2 A L2 L3 21.5 (.85) SW46 (1.81) SW46 (1.81) L3 L1 A D2 48 Ø (1.89)
24 www.stauff.com/5/en/#24 FF STAUFF Push-to-Connect Couplings Catalogue 5 § Edition 03/2024 Note: The connection of the two halves of a coupling is achieved depending on the type. It is important to observe the positive engagement of plug-type couplings and the secure tightening of screw-type couplings to the limit stop of the thread. Forced or improper separation will result in malfunction of the coupling. Series FF-25 § BG 5 § Nominal Size 25 Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 Ordering Codes per 100 Ordering Codes per 100 Female Thread according to DIN 3852-2 - ANSI B 1.20.3 - SAE J1926-1 - ISO 11926-1 G 1" 106,5 90 20 QRC-FF-25-F-G16-BT-W3 145,76 QRC-FF-25-M-G16-BP-W3 90,24 4.19 3.54 .79 321.35 198.95 G 1" 1/4 106,5 90 20 QRC-FF-25-F-G20-BT-W3 135,55 QRC-FF-25-M-G20-BP-W3 80,08 4.19 3.54 .79 298.84 176.55 G 1" 1/2 106,5 95,7 25 QRC-FF-25-F-G24-BT-W3 125,2 QRC-FF-25-M-G24-BP-W3 77,92 4.19 3.77 .98 276.02 171.78 NPTF 1" 11 1/2 106,5 90 QRC-FF-25-F-NF16-BT-W3 143 QRC-FF-25-M-NF16-BP-W3 91,34 4.19 3.54 315.26 201.37 NPTF 1" 1/4-11 1/2 106,5 90 QRC-FF-25-F-NF20-BT-W3 139,34 QRC-FF-25-M-NF20-BP-W3 73,6 4.19 3.54 307.19 162.26 UN 1" 5/16 - 12 106,5 90 20 QRC-FF-25-F-U16-BT-W3 144,6 QRC-FF-25-M-U16-BP-W3 88,67 4.19 3.54 .79 318.79 195.48 UN 1" 5/8 - 12 106,5 90 19 QRC-FF-25-F-U20-BT-W3 135,1 QRC-FF-25-M-U20-BP-W3 80 4.19 3.54 .75 297.84 176.37 A A L3 L4 SW: Width across flats. All dimensions in mm (inch). FF25 scale 0.5 Schraffuren bitte unter 45° oder 135° anlegen L1 L2 23.3 (.92) 55 Ø (2.17) 36.05 Ø (1.42) A A SW55 (2.17) SW55 (2.17) L4 L4
www.stauff.com/5/en/#25 25 FF STAUFF Push-to-Connect Couplings Catalogue 5 § Edition 03/2024 Note: The connection of the two halves of a coupling is achieved depending on the type. It is important to observe the positive engagement of plug-type couplings and the secure tightening of screw-type couplings to the limit stop of the thread. Forced or improper separation will result in malfunction of the coupling. Series FF-38 § BG 6 § Nominal Size 38 Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 Ordering Codes per 100 Ordering Codes per 100 Female Thread according to ISO 3852-2 - ANSI B 1.20.3 - SAE J1926-1 - ISO 11926-1 G 1 1/4“ 131,6 124,6 21,5 QRC-FF-38-F-G20-S1-W3 388,40 QRC-FF-38-M-G20-BT-W3 218,60 5.18 4.91 .85 856.28 481.93 G 1 1/2“ 131,6 124,6 23 QRC-FF-38-F-G24-S1-W3 379,10 QRC-FF-38-M-G24-BT-W3 209,90 5.18 4.91 .89 835.77 462.75 NPTF 1" 1/4- 11 1/2 131,6 124,6 QRC-FF-38-F-NF20-S1-W3 390,50 QRC-FF-38-M-NF20-BT-W3 221,10 5.18 4.91 860.91 487.44 NPTF 1" 1/2- 11 1/2 131,6 124,6 QRC-FF-38-F-NF24-S1-W3 381,20 QRC-FF-38-M-NF24-BT-W3 216,80 5.18 4.91 840.40 477.96 UN 1" 5/8-12 131,6 124,6 19 QRC-FF-38-F-U20-S1-W3 387,70 QRC-FF-38-M-U20-BT-W3 218,50 5.18 4.91 .75 854.73 481.71 UN 1" 7/8-12 131,6 124,6 19 QRC-FF-38-F-U24-S1-W3 376,10 QRC-FF-38-M-U24-BT-W3 210,30 5.18 4.91 .75 829.16 463.63 A A L3 L4 SW: Width across flats. All dimensions in mm (inch). Series FH/FU 51 § BG 7 § Nominal Size 51 SW: Width across flats. All dimensions in mm (inch). Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 Ordering Codes per 100 Ordering Codes per 100 Female Thread according to DIN 3852-2-A - ANSI B 1.20.3 G 2" 147,4 173 24 QRC-FH-51-F-G32-BT-W66 550 QRC-FU-51-M-G32-BT-W66 489 5.80 6.81 .94 1212.54 1078.06 NPTF 2" -11 1/2 147,4 173 QRC-FH-51-F-NF32-BT-W66 540 QRC-FU-51-M-NF32-BT-W66 479 5.80 6.81 1190.50 1056.01 FH51-1-2-IGF32 mit FU Stecker ähnlich wie FH12 scale 0,74 A L4 L1 103 (4.05) SW80 (3.15) 72,9 (2.87) A L2 L4 SW80 (3.15) A A L3 L4 FF 38 scale 0.4 Schraffuren bitte unter 45° oder 135° anlegen SW80 (3.15) L1 L4 A 80 Ø (3.15) L2 L4 57 Ø (2.24) A SW65 (2.56) 30.8 (1.21)
26 www.stauff.com/5/en/#26 FF Catalogue 5 § Edition 03/2024 STAUFF Push-to-Connect Couplings Note: The connection of the two halves of a coupling is achieved depending on the type. It is important to observe the positive engagement of plug-type couplings and the secure tightening of screw-type couplings to the limit stop of the thread. Forced or improper separation will result in malfunction of the coupling. Dimensions Material Dust Cap for Male Tip ( mm / in ) D1 D2 L Ordering Codes 28 24 170 Plastic (Colour: Red) QRC-FF-06-DM-22-K-RD 1.10 .94 6.69 32 27 115 Plastic (Colour: Red) QRC-FF-10-DM-27-K-RD 1.26 1.06 4.53 38 35,5 135 Plastic (Colour: Red) QRC-FF-12-DM-36-K-RD 1.50 1.40 5.31 42 30 220 Plastic (Colour: Red) QRC-FF-16-DM-30-K-RD 1.65 1.18 8.66 48 45,5 150 Plastic (Colour: Red) QRC-FF-19-DM-46-K-RD 1.89 1.79 5.91 46 51 290 Plastic (Colour: Red) QRC-FF-25-DM-51-K-RD 1.81 2.01 11.42 Series FF § Dust Protection Dimensions Material Dust Plug for Female Body ( mm / in ) D1 D2 L Ordering Codes 34 24 170 Plastic (Colour: Red) QRC-FF-06-DF-24-K-RD 1.34 .94 6.69 38 30 130 Plastic (Colour: Red) QRC-FF-10-DF-30-K-RD 1.50 1.18 5.12 45 35,5 140 Plastic (Colour: Red) QRC-FF-12-DF-36-K-RD 1.77 1.40 5.51 46 30 225 Plastic (Colour: Red) QRC-FF-16-DF-30-K-RD 1.81 1.18 8.86 52 45,5 170 Plastic (Colour: Red) QRC-FF-19-DF-46-K-RD 2.05 1.79 6.69 62 51 290 Plastic (Colour: Red) QRC-FF-25-DF-51-K-RD 2.44 2.01 11.42 In addition to the standard colours as stated above, plastic dust caps are also available in blue, green, yellow and black. Please use the color codes BU, GN, YE and BK respectively instead of RD.
www.stauff.com/5/en/#27 27 FF Catalogue 5 § Edition 03/2024 STAUFF Push-to-Connect Couplings
28 www.stauff.com/5/en/#28 FF Catalogue 5 § Edition 03/2024 STAUFF Push-to-Connect Couplings
www.stauff.com/5/en/#29 29 FC Catalogue 5 § Edition 03/2024 STAUFF Push-to-Connect Couplings Product Description Features § Flat Face § Coupling made from carbon steel with Zinc/Nickel surface coating § Connection Under pressure allowed with STAUFF Female Bodys of the QRC-FF Series with Male Tips of the QRC-FC Series § ISO Interchange acc. to ISO 16028 § Maximum working pressure of 350 bar (5076 PSI) in combination with Female Bodies of the STAUFF FF Series (sizes 10, 12, 16, 19) § Can be connected by hand while having a residual pressure up to 250 bar (3626 PSI) on the male side in combination with Female Bodys of the QRC-FF Series § Powerful flow characteristics with minimal pressure drop § Heavy internal components Applications Industrial Hydraulic Top Features Agricultural and Forestry Machinery Zinc/Nickel coating Designed for secure connection Connect Under pressure Construction Machinery Flat Face Push-to-Connect Couplings of the FC Series from STAUFF consist of a male tip which is designed according to ISO 16028 and are compatible with couplings of this type. In combination with Female Bodies of the STAUFF FF Series, Male Tips of the FC Series are used for quick and easy connection (push) and disconnection of tubes, pipes and hoses by hand, i.e. without tools. The Series was developed for coupling Under pressure and is available in the following nominal sizes 10, 12, 16, 19, 25 (3/8“ - 1“). A maximum operating pressure of 350 bar (5076 PSI) can also be achieved in in combination with Female Bodies of the STAUFF FF Series (size 10, 12, 16, 19). The proven design is suitable for use in agricultural and forestry machinery, construction machinery and hydraulic attachments. Series FC § Carbon Steel
30 www.stauff.com/5/en/#30 FC Catalogue 5 § Edition 03/2024 STAUFF Push-to-Connect Couplings Series BG DN DN Q max Working Pressure Spillage Zoll metric Connected Male Tip Inch ISO 4397 l/min US GPM bar PSI bar PSI ml fl oz FC-10 2 3/8" 10 46 12.15 350 5076 350 5076 0,013 .0004 FC-12 3 1/2" 12,5 90 23.77 350 5076 350 5076 0,013 .0004 FC-16 4A 5/8" 16 148 39.09 350 5076 350 5076 0,03 .001 FC-19 4 3/4" 19 200 52.83 350 5076 350 5076 0,05 .002 FC-25 5 1" 25 378 99.86 350 5076 350 5076 0,03 .001 Series FC § Carbon Steel Technical Data FC ‐ 10 ‐ M FC ‐ 12 ‐ M FC ‐ 16 ‐ M FC ‐ 19 ‐ M FC ‐ 25 ‐ M 1 10 100 1000 0,1 1 10 Q [l/min] Δp [bar] Q [US GPM/min] Δp [PSI] 264,17 26,42 2,64 .26 1.45 14.50 145.04 Series Bursting Pressure Maximum pressure for connecting Connected Male Tip bar PSI bar PSI bar PSI FC-10 1300 18854 1800 26107 250 3626 FC-12 1400 20305 1500 21756 250 3626 FC-16 1400 20305 1400 20305 250 3626 FC-19 1400 20305 1400 20305 250 3626 FC-25 1150 16679 1400 20305 250 3626 Note: Working pressure only in connection with STAUFF Female Bodys of the QRC-FF Series with Male Tips of the QRC-FC Series. Bursting pressure connected only in connection with STAUFF Female Bodys of the QRC-FF Series with Male Tips of the QRC-FC Series. Material Carbon Steel Surface Finishing Zink/Nickel Standard Seal Material(s) NBR (Buna-N®), PTFE, PU, POM Working Temperature -25° C ... +100° C / -13° F ... +212° F Valve Design Flat Face Connection Push Disconnection - Connect Under Pressure up to 250 bar (3626 PSI) allowed (Only Residual Pressure) Disconnec Under Pressure - Application Agricultural and Forestry Machinery, Construction Machinery, Industrial Hydraulic ISO Interchange - Flow Characteristics Please note: Unless otherwise stated, all flow characteristics have been determined with hydraulic oil with a kinematic viscosity of 28,8 - 35,2 mm2/s (28,8 - 35,2 cSt) and are only valid for components with non-reducing connections. The indicated pressure ratings only apply to the coupling itself and depend on the connection type.
www.stauff.com/5/en/#31 31 FC Catalogue 5 § Edition 03/2024 STAUFF Push-to-Connect Couplings Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 per 100 Ordering Codes per 100 Female Thread according to DIN 3852-2 - ANSI B 1.20.3 - SAE J1926-1 - ISO 11926-1 G 3/8" 69 82 13 Connection with STAUFF Female Bodys of the QRC-FF Series with Male Tips of the QRC-FC Series. QRC-FC-10-M-G06-S5-W3 31,2 2.72 3.23 .51 68.8 G 1/2" 69 82 15 QRC-FC-10-M-G08-S5-W3 29,7 2.72 3.23 .59 65.5 NPTF 3/8" -18 70 82 QRC-FC-10-M-NF06-S5-W3 31 7.76 3.23 68.4 NPTF 1/2"-14 69 82 QRC-FC-10-M-NF08-S5-W3 29,7 2.72 3.23 65.5 UNF 9/16“ -18 69 82 13 QRC-FC-10-M-U06-S5-W3 31,4 2.72 3.23 .51 69.2 UNF 3/4" -16 69 82 14.5 QRC-FC-10-M-U08-S5-W3 30 2.72 3.23 .57 66.1 Series FC-10 § BG 2 § Nominal Size 10 A A L3 L4 * Insertion Male Tip All dimensions in mm (inch). Port A Dimensions Female Body Weight Male Tip Weight ( mm / in ) ( kg /lbs )ca. ( kg /lbs )ca. ØD2 L1 L2 L3 L4 per 100 Ordering Codes per 100 Female Thread according to DIN 3852-2 - ANSI B 1.20.3 - SAE J1926-1 - ISO 11926-1 G 1/2" 84 95 14,5 Connection with STAUFF Female Bodys of the QRC-FF Series with Male Tips of the QRC-FC Series. QRC-FC-12-M-G08-S5-W3 51,9 3.31 3.74 .57 114.4 G 3/4" 84 96 16,5 QRC-FC-12-M-G12-S5-W3 49,5 3.31 3.77 .64 109.1 NPTF 1/2" -14 84 95 QRC-FC-12-M-NF08-S5-W3 52,3 3.31 3.74 115.3 NPTF 3/4" -14 84 95 QRC-FC-12-M-NF12-S5-W3 49,7 3.31 3.74 109.6 UNF 3/4" -16 84 95 16 QRC-FC-12-M-U08-S5-W3 52,3 3.31 3.74 .63 115.3 UNF 7/8“ -14 84 95 17 QRC-FC-12-M-U10-S5-W3 51 3.31 3.74 .75 112.4 UN 1" 1/16 -12 84 97 18 QRC-FC-12-M-U12-S5-W3 49,3 3.31 3.82 .75 108.7 Series FC-12 § BG 3 § Nominal Size 12,5 A A L3 L4 * Insertion Male Tip All dimensions in mm (inch). FC12 scale 0.6 SW36 (1.42) A L4 L1 38 ( 1.50 ) Ø 24.45 ( 0.96 ) Ø L2 17 ( 0.67 ) * A FC-12 FF-12 FF-12 FC-12 SW36 (1.42) 40.1 ( 1.58 ) Ø FC10 scale 0.65 L2 15,55 ( 0.61 ) * L4 A 19,7 ( 0.77 ) Ø SW30 (1.18) 33,7 ( 1.33 ) Ø L4 L1 FF-10 FC-10 Note: The connection of the two halves of a coupling is achieved depending on the type. It is important to observe the positive engagement of plug-type couplings and the secure tightening of screw-type couplings to the limit stop of the thread. Forced or improper separation will result in malfunction of the coupling.
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