Catalogue 2 - STAUFF Connect

www.stauff.com/2/en/#257 257 P Catalogue 2 § Edition 03/2024 Assembly Tools / Devices Performance Pressure-controlled assembly of cutting rings on metric tube ends as well as 37° tube flaring of metric/imperial tube ends due to exchangeable tool heads Cutting ring assembly with Tooling Head SPR-PRC-TH-C-MA based on pre-defined pressure settings (with automatic tool size detection) or with Tooling Head SPR-PRC-TH-C-M based on pressure settings as manually defined by the operator Short times for tool and head changes, setup and assembly (even when changing the assembly type from cutting ring assembly to 37° tube flaring) Adjustable return stoke of the cylinder in order to further optimise the total cycle times Internal memory for up to 8 assembly programs which can be selected on the operating panel: predefined are tube materials steel E235 and E355 as well as stainless steel 316; parameters for other materials (copper, CuNiFe, Tungum, polyamide etc.) can be added by the manufacturer if required Counters for lot/batch sizes and total quantities Operator-friendly and easy to maintain and service Design a Robust and compact table-top device allowing for maximum mobility and flexibility b Optimised assembly area with approx. 65mm distance from the tube axis to the interfering edge of the machine housing, which allows processing of tubes with low bending radii or complex geometries c Noise-reducing tool tray with durable rubber mat d Lateral handle bars as attachment points for transport (e.g. with lifting belts) e Robust rubber feet providing secure positioning and dampening during operation f Type plate, with technical data, serial number, year of manufacture, etc. Operating Elements g Push/turn control button to select all relevant settings and assembly parameters h Smart programmable control panel with back-lit parameter display i Button for definite confirmation of entries made on the operating panel j Illuminated pushbutton to reset the cylinder and to indicate incorrect assemblies Safety Devices k Selector switch to choose the operation mode (can be locked with a key and secured against unauthorised actuation, if required) l Main power switch m Separate emergency stop button to immediately stop all machine movements Connections n Electrical connection according to IEC 60309 CEE 16A (cable length: 4m) o USB connection for maintenance and data input by the manufacturer p Connections for tool heads for cutting ring assembly based on pre-defined pressure settings as well as for the external foot control switch SPR-PRC-FS (available on request) Assembly Tools Tooling head SPR-PRC-TH-C-MA for cutting ring assembly based on autmatic pressure setting (Pre-assembly is pre-defined) and with tool size detection via the support plates Tooling head SPR-PRC-TH-C-M for cutting ring assembly based on manual settings Tooling head SPR-PRC-TH-F-M for 37° tube flaring based on manual settings Wear-resistant cutting ring assembly stud FI-MFK Support plate FI-GP-...-PRC Clamping jaws FI-KB-...-PRC for 37° tube flaring Characteristics Technical Data Area of Application Function: Pressure-controlled assembly of cutting rings Light (L): 6, 8, 10, 12, 15, 18, 22, 28, 35, 42 mm Heavy (S): 6, 8, 10, 12, 14, 16, 20, 25, 30, 38 mm Pressure-controlled 37° flaring of metric tube ends (according to DIN 3949 bzw. SAE J 514 / ISO 8434-2): Light (L): from 6x 1mm to 42 x 4mm Heavy (S): from 6 x 1mm to 38 x 5mm Pressure-controlled 37° flaring of imperial tube ends (according to SAE J 514 / ISO 8434-2): 1/4, 5/16, 3/8, 1/2, 5/8, 3/4, 7/8, 1, 1-1/4, 1-1/2 inch Dimensions / Weight Dimensions (W x D x H): 660mm x 515mm x 265mm with lateral handle bars (detachable) Distance from the tube axis to the interfering edge of the machine housing: 65mm Clearance height: 30mm (height of the machine feet) Weight (basic machine): 66 kg (incl. operating fluid, excl. assembly tools) Weight (tooling heads): SPR-PRC-TH-C-A: 6,0kg SPR-PRC-TH-C-M: 5,5kg SPR-PRC-TH-F-M: 19,5 kg Materials Machine frame: Steel Machine cover: Plastic Tool tray: NBR (Perbunan®) Machine feet: Natural rubber Assembly tools: Steel, uncoated, hardened Motor Configuration Power supply: 400 V AC @ 50 Hz - 3 phases Current consumption: 2,8A Connected load: 1,2 kW Electrical connection: Phase reversing plug according to IEC 60309 CEE 16A Cable length: 4m Alternative motor configurations and plug types are available on request. Please contact STAUFF for details. Hydraulic System Operating fluid: Hydraulic oil Shell Nuto H 32 or equivalent (filled and ready for operation when delivered) Fluid volume: 4 litres Max working pressure: 200 bar Operating Conditions Storage temperature: -10°C … +70°C Ambient temperature: +10°C … +50°C Ambient conditions: Dry, no condensing humidity, operation in horizontal position only Noise emission: less than 60 dB(A) as per EN ISO 11202 STAUFF Press Combined Cutting Ring Assembly and 37° Tube Flaring Machine with Automatic or Manual Pressure Setting and Control § Type SPR-PRC-MA-D-A STAUFF Maintenance Contracts Please contact STAUFF for a maintenance contract, that provides optimum service for your STAUFF assembly machine. STAUFF Machine Rental Please contact STAUFF for a rental machine and further details of what this service can offer.